Foam Fluid Testing Device for CO2 Flooding Separation

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Solution Overview

Problem

Current methods for testing foam fluid properties and defoaming separation effects in CO2 flooding processes are inadequate, lacking quantitative analysis of foam properties and defoaming separation, and failing to consider the influence of gas-liquid mixing ratios and redundant variables, which affects the efficiency of oil-gas separation and processing in oil and gas gathering and transportation systems.

Innovation Solution

An experimental device and method that includes a foam generation module to create foam fluids with varying gas-liquid mixing ratios, an experimental loop for foam development, a foam property test module for measuring foam properties, and a defoaming result evaluation module to assess separation efficiency, allowing for comprehensive evaluation of foam fluid properties and defoaming separation effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If foam fluid properties are tested using simple measuring means, then the measurement process is simple, but the measurement precision is insufficient

Engineering Contradiction:
Improvesimplicity of measurement processVSAvoidprecision of foam property measurement
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The measurement system is divided into multiple specialized modules: a foam property test module with multiple sensors for different foam characteristics, and a defoaming result evaluation module. Each module focuses on specific parameters, allowing comprehensive precise measurement while maintaining operational simplicity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The experimental device integrates multiple functions into a single system: foam generation, foam property testing, defoaming separation, and result evaluation. This multi-functional design enables comprehensive foam fluid property analysis without requiring multiple separate measurement systems, balancing simplicity and precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If only one separation device is used for defoaming separation, then the device complexity is low, but the adaptability to different foam conditions is insufficient

Engineering Contradiction:
Improvenumber of separation devicesVSAvoidadaptability to different gas-liquid mixing ratios
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system employs adjustable separation parameters and configurable experimental conditions that can be dynamically modified based on different foam generation conditions. The separation device can adapt its operating parameters (such as separation time, temperature, pressure) to match varying gas-liquid mixing ratios and foam characteristics, providing versatility without requiring multiple fixed devices.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If redundant variables are not controlled in the foam generation process, then the ease of operation is high, but the reliability of experimental results is reduced

Engineering Contradiction:
Improveease of foam generation operationVSAvoidreliability of foam property measurement
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The experimental device incorporates feedback mechanisms through multiple sensors that monitor foam properties in real-time. The system measures parameters such as foam volume, half-life period, and foam quality, and uses this feedback to adjust and control the foam generation process, ensuring reliable and repeatable results while maintaining operational simplicity through automated control.

Inventive Principle:
Principle #23Feedback

4Measurement precision

If comprehensive foam property testing is performed, then the measurement precision is high, but the device complexity increases

Engineering Contradiction:
Improvecompleteness of foam property measurementVSAvoidcomplexity of experimental device
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The comprehensive measurement system is segmented into distinct functional modules: foam generation module, foam property test module with multiple sensors, defoaming separation module, and result evaluation module. This segmentation allows the system to achieve comprehensive measurement capabilities while maintaining manageable complexity through modular architecture, where each module performs a specific function.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate measurement and evaluation of foam fluid properties and defoaming separation effects, optimizing separator design and improving the efficiency of oil-gas separation processes by simulating and visualizing foam behavior, thereby enhancing the operational safety and efficiency of oil and gas gathering and transportation systems.

Implementation Method 1

the oil-water mixed liquid and the CO2 gas are simultaneously input into the foam generation module and mixed into different ratios of oil-water and gas to form a foam fluid

Methodology Applied
Scientific EffectFoam: Foam

Implementation Method 2

an experimental loop configured to transport the foam fluid and enable the foam fluid to sufficiently develop in a loop

Methodology Applied
Scientific EffectTwo-Phase Flow: Two-Phase Flow

Implementation Method 3

a foam separation processing module configured to separate foam from fluid and gas

Methodology Applied
Scientific EffectDefoaming: Antifoam

Implementation Method 4

the defoaming result evaluation module analyzes the gas separated by the foam separation processing module to obtain a liquid content in the gas, a droplet size in the gas and an oil content in the gas

Methodology Applied
Scientific EffectGravity settling: Settling

Data Source

PatentUS12146818B2Experimental device and method for testing foam fluid properties and defoaming separation effects
Publication Date: 2024.11.19 CHINA UNIV OF PETROLEUM (EAST CHINA)
  • US12146818B2 patent drawing

AI summary

An experimental device and method for testing foam fluid properties and defoaming separation effects, the experimental device including a foam generation module configured to generate a foam fluid, an experimental loop configured to transport the foam fluid and enable the foam fluid to sufficiently develop in a loop, a foam property test module configured to test foam fluid properties, a foam separation processing module configured to separate foam from fluid and gas, and a defoaming result evaluation module configured to test and evaluate defoaming results. In the method, different foam fluids are generated in the foam generation module and are transported to the foam property test module and different foam separation processing modules through the experimental loop, and the foam properties of the foam fluids and defoaming separation effects are measured by the foam property test module and the defoaming result evaluation module connected to the foam separation processing module.