Foam Insert Applicator Assembly Alignment
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing disposable single use applicator assemblies face challenges in maintaining the active state and vibrancy of cosmetic compositions during manufacturing and storage, and in aligning components during the manufacturing process, especially when using web conversion methods.
Innovation Solution
A disposable single use applicator assembly with a chemical composition comprising amorphous silica, a white adhesive agent, aromatic preservative agents, and a foam composition suitable for web conversion manufacturing, which includes a wrapper and an insert that maintains alignment and preserves the active state of the cosmetic composition.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If web conversion manufacturing method is used, then productivity is improved, but manufacturing precision deteriorates due to alignment difficulties
Solution Approach 1:
The patent applies preliminary action by pre-forming the applicator insert from foam material before the web conversion process, and using this pre-formed insert as a template to define the exact position and dimensions of the cosmetic composition area on the wrapper. This ensures precise alignment is achieved before the high-speed web conversion manufacturing, allowing the automated process to maintain both high productivity and manufacturing precision.
2Ease of operation
If disposable single use assembly is used, then ease of operation is improved, but reliability deteriorates due to maintaining active state during manufacturing and storage
Solution Approach 1:
The patent extracts the cosmetic composition from the main wrapper structure and places it in a separate, dedicated foam applicator insert. This separation allows the composition to be protected from environmental factors during manufacturing and storage while maintaining its active state. The insert acts as an isolated chamber that preserves the composition's properties until the moment of use, ensuring reliability while maintaining the disposable convenience.
3Adaptability or versatility
If foam composition is used for applicator, then adaptability is improved, but manufacturing precision deteriorates due to alignment during web conversion
Solution Approach 1:
The patent segments the applicator assembly into distinct components: a foam applicator insert and a wrapper. The foam insert is pre-formed with the cosmetic composition applied to it, creating a self-contained unit. This segmentation allows the foam material to be manipulated and positioned independently during manufacturing, ensuring precise alignment with the wrapper's opening while maintaining the adaptability and versatility of the foam composition for different cosmetic applications.
Data Source
AI summary
The applicator assembly delivers a cosmetic, health, or hygiene chemical composition in an active state to the user for a disposable single use. The applicator assembly includes a wrapper, and an insert. The insert holds the chemical composition, and the insert is made of a foam composition compatible with the chemical composition. The system and method for manufacturing the assembly is a web conversion process for the chemical composition and foam composition of the assembly. The chemical composition can be a cosmetic or other hygiene or medical treatment. The chemical composition includes amorphous silica, a white adhesive agent, a coloring agent, and an aromatic preservative agent.