Foam supplying device for bathroom

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Solution Overview

Problem

Conventional foam supplying devices for bathrooms require complex installation processes due to the need for separate installation of the device body, compressor, and compressed air supply units, as well as external hoses and wiring.

Innovation Solution

A foam supplying device with a built-in compressor and battery, integrated into a single housing unit that includes a flow channel, water inflow and foam outflow ports, and a three-way valve for switching between water and foam output, eliminating the need for external compressed air and power supply arrangements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the compressor and compressed gas supply unit are disposed outside the housing, then the device can be manufactured with separate components, but the installation work becomes complicated requiring hose arrangement and multiple installation steps

Engineering Contradiction:
Improvecomponent manufacturingVSAvoidinstallation process
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent integrates the compressor and battery into the housing to form a single integrated unit. The compressor is disposed in the housing with its inlet communicating with the atmosphere and outlet communicating with the flow channel, while the battery is mounted in the housing to supply power to the compressor. This merging eliminates the need for external hoses and separate installation of compressed gas supply units, significantly simplifying the installation process while maintaining manufacturing feasibility.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If external hoses and wiring are used to connect the compressed gas supply unit, then the components can be separated for easier manufacturing, but the installation complexity increases

Engineering Contradiction:
Improvecomponent fabricationVSAvoidinstallation complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines the compressor, battery, and housing into a single integrated assembly where the compressor is disposed in the housing and the battery is mounted in the housing. The compressor inlet communicates with the atmosphere and the outlet communicates with the flow channel, eliminating the need for external hoses. The battery supplies power directly to the compressor within the housing, eliminating external wiring requirements for power supply.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If the compressor is built in the housing, then the installation process is simplified, but the device structure becomes more integrated and complex

Engineering Contradiction:
Improveinstallation processVSAvoidstructural integration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

While integrating components, the patent maintains functional segmentation: the housing provides structural support and containment, the compressor is disposed in the housing as a distinct functional unit with separate inlet and outlet communications, and the battery is mounted in the housing as a separate power supply unit. This segmentation allows for modular assembly and maintenance while achieving the simplified installation benefit of integration.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies the installation process by integrating essential components within the device, reducing installation complexity and eliminating the need for external hoses and wiring, making it easier to set up and use.

Implementation Method 1

a compressor that is built in the case and sends compressed air to the flow channel

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a battery that is built in the case and supplies electric power to the compressor

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Data Source

PatentUS20240180370A1Foam supplying device for bathroom
Publication Date: 2024.06.06 LIXIL CORP
  • US20240180370A1 patent drawing
  • US20240180370A1 patent drawing
  • US20240180370A1 patent drawing

AI summary

A foam supplying device for a bathroom (1) includes a case (10), a flow channel (20), a compressor (30), and a battery (40). In the case (10), a water inflow port (10A) and a foam outflow port (10B) are formed. The flow channel (20) connects the water inflow port (10A) and the foam outflow port (10B). The compressor (30) is built in the case (10) and sends compressed air to the flow channel (20). The battery (40) is built in the case (10) and supplies electric power to the compressor (30).