Interchangeable Foam Surface Covering System

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional aesthetical improvement systems for surfaces like walls, ceilings, and doors lack flexibility, as changes are often permanent or semi-permanent, limiting users' ability to make temporary adjustments or adapt to new preferences, especially when ownership changes.

Innovation Solution

A three-dimensional foam surface covering system with interchangeable panels that can be secured to a surface using a semi-flexible panel and attachment system, allowing for easy removal and replacement of aesthetic coverings without disturbing the underlying mounting system, and optionally incorporating electrical components for enhanced functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional permanent or semi-permanent aesthetical improvement systems are used, then the surface appearance can be changed, but the flexibility to make temporary adjustments or adapt to new preferences is limited

Engineering Contradiction:
ImproveflexibilityVSAvoidpermanence
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of stationary object

Solution Approach 1:

The system divides the aesthetical improvement into separate components: a reusable mounting system and interchangeable foam panels. This segmentation allows the mounting infrastructure to remain permanent while the aesthetic surfaces can be easily changed by simply replacing panels, resolving the contradiction between permanence and flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from static, permanent aesthetic solutions to dynamic, changeable ones. The interchangeable panel design enables users to dynamically adjust aesthetics by swapping panels as needed, while the underlying mounting system provides stable, permanent support.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If permanent aesthetical changes are made to surfaces, then the appearance can be transformed, but the ability to easily remove and replace coverings is reduced

Engineering Contradiction:
Improveease of removal and replacementVSAvoidstability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

By separating the mounting system from the aesthetic panels, the patent enables easy removal and replacement of panels without affecting the stable mounting infrastructure. The mounting system remains fixed and stable while panels can be freely interchanged.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If conventional aesthetical improvement methods are used, then surface appearance can be changed, but damage to the underlying surface may occur during installation or removal

Engineering Contradiction:
Improvenon-damaging installationVSAvoidsurface integrity
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The mounting system acts as an intermediary between the wall surface and the aesthetic panels. It provides a dedicated attachment interface that distributes mounting forces independently from the panel attachments, preventing damage to the underlying surface during both installation and removal of aesthetic coverings.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If interchangeable panels with mounting systems are used, then flexibility and adaptability are improved, but the device complexity increases

Engineering Contradiction:
ImproveflexibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system divides complexity into two parts: a simple, reusable mounting infrastructure and interchangeable panels with varying aesthetic features. This segmentation allows users to benefit from flexibility without managing complex integrated systems, as only the panels need to be changed rather than the entire mounting structure.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11447957B2Three-dimensional foam surface covering system
Publication Date: 2022.09.20 KULP III FRANCIS BRUCE
  • US11447957B2 patent drawing
  • US11447957B2 patent drawing
  • US11447957B2 patent drawing

AI summary

A three-dimensional surface covering system includes a surface mounting system configured to bond to a mounting surface, the surface mounting system having a panel to secure to the mounting surface; an attachment system; and an aesthetical covering removably secured to the panel via the attachment system; the aesthetical covering can be removed and changed as desired.