Foamed Resin Acoustic Structure Design With Biot-Homogenization Mapping

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Solution Overview

Problem

Existing methods for designing foamed resin sound absorbing materials are inefficient due to high calculation loads in homogenization and inability to handle microscopic structures in Biot's modeling.

Innovation Solution

A hybrid method combining homogenization and Biot's modeling, where a microscopic structure model with a periodic and homogeneous structure is set, acoustic characteristics are calculated by homogenization, relational expressions between Biot's parameters and the model are identified, and target acoustic characteristics are achieved by Biot's modeling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If homogenization is used to calculate acoustic characteristics from microscopic structure, then prediction accuracy is improved, but calculation time increases

Engineering Contradiction:
Improveprediction accuracyVSAvoidcalculation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent pre-calculates acoustic characteristics for multiple microscopic structure models using homogenization before actual design work begins. These pre-calculated results are stored in a database, allowing rapid retrieval during the design phase without performing time-consuming homogenization calculations in real-time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a database that stores copies of pre-calculated acoustic characteristics corresponding to various microscopic structure models. During design, instead of recalculating from scratch, the system retrieves copied data from the database that matches the target acoustic characteristics, significantly reducing calculation time while maintaining accuracy.

Inventive Principle:
Principle #26Copying

2Productivity

If Biot's modeling is used to calculate acoustic characteristics, then calculation cost is reduced, but ability to handle microscopic structure is lost

Engineering Contradiction:
Improvecalculation efficiencyVSAvoidmodeling capability
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces a database as an intermediary between Biot's modeling and microscopic structure analysis. The database stores the relationship between microscopic structure models and their acoustic characteristics, allowing Biot's modeling to efficiently query pre-analyzed data without directly handling complex microscopic structure calculations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent separates the analysis into two independent parts: microscopic structure modeling (stored in database) and acoustic characteristic calculation (performed by Biot's modeling). This segmentation allows each part to be optimized independently - homogenization handles the complex microscopic analysis once, while Biot's modeling handles rapid acoustic calculations thereafter.

Inventive Principle:
Principle #1Segmentation

3Productivity

If only Biot's modeling is used for design, then calculation cost is reduced, but design accuracy for target acoustic characteristics deteriorates

Engineering Contradiction:
Improvedesign efficiencyVSAvoiddesign accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent retrieves pre-calculated acoustic characteristic data from the database that corresponds to various microscopic structure models. By copying and comparing these pre-analyzed results against target acoustic characteristics, the system achieves accurate design matching without performing time-consuming homogenization calculations during the design iteration process.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent performs comprehensive acoustic characteristic analysis for multiple microscopic structure models in advance and stores these results in the database. This preliminary action ensures that when design targets are set, accurate reference data is already available for comparison and selection, eliminating the need for repeated expensive calculations.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12288015B2Method of designing internal structure of foamed resin sound absorbing material, device of designing the same, and method of calculating acoustic characteristics of foamed resin sound absorbing material
Publication Date: 2025.04.29 MAZDA MOTOR CORP
  • US12288015B2 patent drawing
  • US12288015B2 patent drawing
  • US12288015B2 patent drawing

AI summary

A method of designing an internal structure of a foamed resin sound absorbing material includes: setting a microscopic structure model with a structure equivalent to the internal structure of the foamed resin sound absorbing material; calculating an acoustic characteristic by homogenization for each of a plurality of microscopic structure models, each being the microscopic structure model; identifying a relational expression between a Biot's parameter of the foamed resin sound absorbing material and the microscopic structure model; setting a target acoustic characteristic; identifying a Biot's parameter for achieving the target acoustic characteristic set, by Biot's modeling; and identifying a microscopic structure model corresponding to the Biot's parameter identified.