Foaming Agent Composition for Civil Engineering Materials

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Solution Overview

Problem

Existing foaming agents for civil engineering-construction materials lack stability when mixed with inorganic materials like soil and sand, leading to instability in bubble formation and performance.

Innovation Solution

A foaming agent composition comprising an anionic surfactant (Component A), a surfactant aid (Component B), and a water-insoluble or slightly water-soluble nonionic surfactant (Component C), optimized for improved solubility, foamability, and stability, with specific carbon chain lengths and oxyalkylene group additions, to form stable bubbles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional foaming agents are used for civil engineering-construction materials, then bubble generation is achieved, but bubble stability deteriorates when mixed with inorganic materials like soil and sand

Engineering Contradiction:
Improvebubble stabilityVSAvoidcompatibility with inorganic materials
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent uses a composite foaming agent system combining three different surfactant types (anionic surfactant, amphoteric surfactant, and nonionic surfactant) with specific carbon chain lengths. This multi-component composite approach creates synergistic effects that enhance bubble stability while maintaining compatibility with inorganic materials like soil and sand, resolving the contradiction between reliability and adaptability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes specific parameters including the carbon chain length of surfactants (C12-C22), the molecular structure characteristics, and the ratio components to achieve optimal bubble stability. By carefully controlling these parameters, the foaming agent maintains reliable performance when mixed with inorganic materials, simultaneously improving both reliability and adaptability.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If foaming agents are designed for high foamability, then bubble generation efficiency is improved, but stability until mixing with civil engineering-construction material deteriorates

Engineering Contradiction:
Improvefoam generation efficiencyVSAvoidfoam stability before mixing
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent employs a composite surfactant system with three distinct components that work synergistically. The anionic surfactant provides high foamability, while the amphoteric and nonionic surfactants contribute to foam stability. This composite material approach allows the system to achieve both high productivity in bubble generation and stable composition maintenance until mixing with construction materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent assigns different functional qualities to different surfactant components within the system. The anionic surfactant with specific carbon chains is optimized for foam generation efficiency, while the amphoteric and nonionic surfactants are optimized for stability. This local quality differentiation within the composite system allows simultaneous achievement of high productivity and composition stability.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves enhanced stability and foamability, ensuring consistent bubble formation and improved performance in civil engineering applications, such as weight reduction and excavating operations.

Implementation Method 1

A foaming agent composition comprising an anionic surfactant (Component A), a surfactant aid (Component B), and a water-insoluble or slightly water-soluble nonionic surfactant (Component C)

Methodology Applied
Scientific EffectSurface tension reduction by surfactants: Surfactant

Data Source

PatentEP3527544B1Foaming agent composition for civil engineering construction material
Publication Date: 2022.03.02 KAO CORP
  • EP3527544B1 patent drawing
  • EP3527544B1 patent drawing
  • EP3527544B1 patent drawing

AI summary

The present invention provides a foaming agent composition for civil engineering-construction materials containing an anionic surfactant (A), a surfactant aid (B) and a water-insoluble or slightly water-soluble nonionic surfactant (C).