Focused Electric Dipole Sensor for Downhole Fluid Resistivity

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Solution Overview

Problem

Conventional well logging sensors face challenges in accurately measuring fluid conductivity due to interference from direct coupling between transmitter and receiver toroids, leading to reduced sensitivity and reliability, especially under high pressure conditions.

Innovation Solution

A focused electric dipole sensor design with a toroid receiver, featuring a pair of metal tubes separated by a short insulating gap and sealed with epoxy, reduces direct coupling and enhances signal quality, using a toroid receiver to detect the secondary magnetic field induced by the electric dipole, which is less affected by the transmitter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional well logging sensors use direct coupling between transmitter and receiver toroids, then the structure is simpler, but the sensitivity and signal-to-noise ratio deteriorate due to interference

Engineering Contradiction:
Improvefluid conductivity measurement accuracyVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an insulating gap as an intermediary element between the transmitter and receiver toroids. This gap acts as a mediator that blocks direct electromagnetic coupling while allowing the sensor to function, thereby reducing interference and improving measurement precision without requiring complete structural redesign

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The sensor structure is segmented into distinct components: transmitter toroid, insulating gap, and receiver toroid. This segmentation physically separates the electromagnetic fields, preventing direct coupling and interference while maintaining the functional integrity of each component

Inventive Principle:
Principle #1Segmentation

2Reliability

If conventional sensors use multiple seals to protect against high pressure, then reliability under high pressure improves, but device complexity and potential failure points increase

Engineering Contradiction:
Improvehigh pressure condition reliabilityVSAvoidnumber of seals
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the need for multiple seals by redesigning the housing structure. The simplified housing design achieves high pressure reliability through structural integrity rather than relying on multiple sealing elements, thereby reducing complexity and potential failure points

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If a focused electric dipole design with insulating gap is used, then signal-to-noise ratio improves, but manufacturing complexity increases

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidsensor assembly ease
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent merges the insulating gap function with the housing structure itself. Rather than being a separate component requiring assembly, the housing is designed to inherently provide the insulating gap, combining structural support and electromagnetic isolation functions into a single element that is easier to manufacture

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves the signal-to-noise ratio and sensitivity of fluid conductivity measurements, providing a more reliable and efficient logging system with reduced interference and fewer seals, enhancing the accuracy of well logging operations.

Implementation Method 1

an electric dipole transmitter to induce an electric current in the fluid and a receiver to detect electric current strength in the fluid in response to inducing the electric current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a toroid receiver disposed around the insulating tube that separates the metal tubes

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS9322796B2Fluid resistivity sensor
Publication Date: 2016.04.26 HALLIBURTON ENERGY SERVICES INC
  • US9322796B2 patent drawing
  • US9322796B2 patent drawing
  • US9322796B2 patent drawing

AI summary

Various embodiments include apparatus and methods of determining resistivity of fluids downhole in a well. The apparatus and methods may include using a sensor that employs a focused electric dipole as a transmitter and a uses a receiver to detect the electric current strength in the fluid under measurement responsive to the transmitter. Additional apparatus, systems, and methods are disclosed.