One-Hand Foil Cutting Apparatus for Hair Styling

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Solution Overview

Problem

Existing hair salon procedures require multiple boxes of foil leaves of different dimensions, leading to inconvenience, inefficiency, and waste, as well as the need for a two-hand operation to cut foil leaves from a supply, which is inconvenient for stylists.

Innovation Solution

A one-hand operation apparatus that delivers foil leaves of selected lengths from a supply of indeterminate length, using a shearing blade and cutter mechanism with a sensor and actuator system to sever and deliver foil leaves directly to the stylist, eliminating the need for multiple box sizes and allowing for immediate use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a two-hand operation is used to cut foil leaves from a supply, then the cutting can be performed manually without additional devices, but the operator cannot simultaneously hold the isolated section of hair, presenting a significant inconvenience

Engineering Contradiction:
Improveconvenience of foil cutting operationVSAvoidcomplexity of cutting mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines the cutter with the foil supply into a single integrated device. The cutter is positioned at the supply station where the foil roll is held, allowing the operator to cut the foil leaf with one hand while the other hand holds the isolated section of hair. This merging of the cutting function with the supply function resolves the contradiction by enabling simultaneous control of both operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cutter is designed to be manually operated by the user without requiring additional tools or complex mechanisms. The user simply pulls the trigger to activate the cutter, which automatically severs the foil leaf at the desired length. This self-service approach maintains simplicity while improving operational convenience.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If multiple boxes of foil leaves of different dimensions are maintained in inventory, then various sizes are immediately available for different styling operations, but this leads to inconvenience, inefficiency and waste due to the large stock required

Engineering Contradiction:
Improveavailability of different foil sizesVSAvoidinventory stock of foil leaves
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent transitions from static pre-cut foil leaves in boxes to a dynamic system where foil leaves are cut to any desired length on-demand. The operator can adjust the cutting point along the foil supply to obtain any length needed, providing versatility without requiring inventory of multiple fixed sizes. This dynamic approach eliminates waste while maintaining adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A single foil supply can produce foil leaves of any length, making the system universal. Instead of needing multiple boxes for different sizes, one continuous supply serves all styling needs by simply varying the cut length. This multi-functionality resolves the contradiction between having various sizes available and minimizing inventory stock.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If individual foil leaves are cut from a supply of indeterminate length, then a single supply can provide various lengths, but requiring a second hand to operate a cutter presents a significant inconvenience

Engineering Contradiction:
Improveflexibility in foil length selectionVSAvoidconvenience of one-hand operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The cutter is integrated directly onto the foil supply holder, merging the cutting function with the supply function. This positioning allows the operator to cut the foil with one hand at the exact location where the foil is held, while the other hand remains free to manipulate the isolated section of hair. This integration maintains flexibility in length selection while achieving one-hand operation convenience.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies hair styling by providing foil leaves of selected lengths in a one-hand operation, reducing inventory costs, increasing convenience, and eliminating the need for multiple box sizes, while ensuring efficient and economical delivery of foil leaves.

Implementation Method 1

a biasing arrangement establishing a biasing force for moving the cutter from the first position to the second position

Methodology Applied
Scientific EffectBiasing force: Spring

Implementation Method 2

an actuating system including a sensor located in juxtaposition with the delivery station for sensing the presence of the foil upon a length of foil at the delivery station reaching the selected leaf length

Methodology Applied
Scientific EffectSensing:

Implementation Method 3

an actuator coupled to the cutter for releasing the cutter for movement of the cutter by the biasing force from the first position to the second position in response to placement of the foil in sensing juxtaposition with the sensor

Methodology Applied
Scientific EffectActuation:

Implementation Method 4

the cutting path passing through the feed path and intercepting the feed path in shearing juxtaposition with the shearing edge such that the foil will be sheared along the shearing edge as the cutting edge is moved

Methodology Applied
Scientific EffectShearing: Fracture Mechanics

Data Source

PatentUS10285483B1Delivering foil leaves of selected lengths from an indeterminate length of foil
Publication Date: 2019.05.14 SALVESEN PETER W
  • US10285483B1 patent drawing
  • US10285483B1 patent drawing
  • US10285483B1 patent drawing

AI summary

Apparatus and method deliver consecutive foil leaves of a selected length from a supply of foil of indeterminate length. An actuator system maintains a cutter at an elevation above a shearing blade, and then releases the cutter, in response to a sensor sensing that a selected length of foil has been delivered, so that the cutter, biased by gravity, drops to shear a foil leaf of selected length from the indeterminate length of foil. Subsequently, the actuator system returns the cutter to the elevation above the shearing blade where the cutter is maintained in readiness for a next-consecutive shearing operation.