Fold-Flat Seat Assembly With Sliding Cushion Clearance

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Solution Overview

Problem

Existing vehicle seats occupy excessive space and obstruct the field of view when backrests are folded down due to protrusions like lumbar supports, compromising passenger comfort and movement space.

Innovation Solution

A seat assembly with a base, seat cushion bracket, and backrest bracket that allows independent movement and rotation, enabling the seat cushion to move away from the backrest to accommodate protrusions and reduce overall height, facilitated by a connecting rod mechanism and sliding grooves for precise adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the backrest is folded down onto the seat cushion, then space for passenger movement is increased and field of view is improved, but the overall height of the seat remains large due to protrusions like lumbar support

Engineering Contradiction:
Improvespace for passenger movementVSAvoidoverall height of the seat
Core Design Contradiction:
Volume of moving objectVSLength of stationary object

Solution Approach 1:

The seat structure is divided into independent movable components: the seat cushion bracket and backrest bracket can move independently relative to the base. The cushion bracket moves along a guide sliding groove while the backrest bracket rotates, allowing the backrest to be folded down without the protruding lumbar support creating excessive height, thus reducing the overall seat height while maintaining passenger space.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The seat employs dynamic mechanisms where the seat cushion bracket is movably connected to the base and can translate along a guide sliding groove, while the backrest bracket is rotatably connected and can change its angle relative to the base. This dynamic configuration allows the backrest to be folded down compactly, reducing the overall height while maximizing passenger movement space.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If protrusions like lumbar support are added to the backrest, then support for passenger comfort is improved, but space is occupied and field of view is obstructed when backrest is folded down

Engineering Contradiction:
Improvepassenger comfortVSAvoidspace for passenger movement
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The lumbar support protrusion is segmented from the main backrest structure. When the backrest bracket rotates to fold the backrest down, the lumbar support protrusion moves along with the backrest bracket but does not interfere with the folded position, allowing comfortable support features to coexist with compact folding capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lumbar support protrusion is positioned and oriented in a specific dimensional configuration that allows it to provide ergonomic support when the backrest is upright, while when the backrest is folded down, the protrusion's position in three-dimensional space changes such that it no longer obstructs the passenger's field of view or movement space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If the backrest bracket is rotatably connected to allow angle adjustment, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvebackrest angle adjustmentVSAvoidseat mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The seat mechanism is segmented into independent functional modules: the guide sliding groove mechanism for cushion bracket movement, the rotating connection for backrest bracket angle adjustment, and the connecting rod linkage. Each module performs a specific function, making the overall system adaptable while managing complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The backrest bracket is rotatably connected to the base, enabling dynamic angle adjustment for adaptability. The rotating connection allows the backrest to achieve various angles while the guide sliding groove constrains the cushion bracket to move along a specific path, creating a coordinated dynamic system that balances versatility with controlled complexity.

Inventive Principle:
Principle #15Dynamics

4Volume of moving object

If the seat cushion bracket moves away from the backrest bracket, then space is reserved for accommodating protrusions, but the structure requires additional moving components

Engineering Contradiction:
Improvespace between seat cushion and backrestVSAvoidnumber of moving components
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The guide sliding groove and the moving connection between the cushion bracket and base are merged into a single integrated mechanism. The guide sliding groove is provided on the base and the cushion bracket moves along it, combining the functions of guiding movement and providing structural support, thus creating space for accommodating backrest protrusions without adding excessive moving components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The guide sliding groove serves multiple functions: it guides the movement of the cushion bracket, provides structural support, and creates the necessary space between the cushion and backrest for accommodating protrusions like lumbar support. This multi-functional design achieves the space requirement without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250319799A1Seat assembly, seat and control method therefor, control device, and transportation means
Publication Date: 2025.10.16 YINWANG INTELLIGENT TECHNOLOGIES CO LTD
  • US20250319799A1 patent drawing
  • US20250319799A1 patent drawing
  • US20250319799A1 patent drawing

AI summary

Embodiments of this application disclose a seat assembly, a seat and a control method therefor, a control device, and a transportation system, and pertain to the field of mechatronics technologies. The seat includes a base, a seat cushion bracket, a backrest bracket, and a connecting rod. The backrest bracket is rotatably connected to the base. The seat cushion bracket can move relative to the base in a direction close to or away from the backrest bracket. One end of the connecting rod is rotatably connected to the seat cushion bracket at a second joint. The second joint is close to a front edge. The other end of the connecting rod is rotatably connected to the base.