Foldable AC Adapter Jack with Snap-Fit Retention

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Solution Overview

Problem

Existing foldable 2-pin plug assemblies in consumer electronics require frequent plug replacements or modifications when using extension cords, leading to increased components and reduced compactness and safety when used at a distance from electrical outlets.

Innovation Solution

A uniquely configured extension cord jack and AC/DC adapter plug system that allows the plug to connect in a folded position, eliminating the need for plug replacements and enabling safe, compact, and extended use by providing a snap-fit engagement mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the plug is removed and replaced with a different type or extension cord, then compatibility with different outlets is improved, but device complexity increases due to multiple plug modules

Engineering Contradiction:
ImprovecompatibilityVSAvoidcomponent quantity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adapter body is designed with a universal jack that can accept various plug types (foldable 2-pin, fixed 2-pin, 3-pin, international adapters) while maintaining a consistent interface. This allows a single adapter body to serve multiple functions and兼容 different plug configurations without requiring multiple specialized adapter bodies.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the plug is extended for use at a distance from the outlet, then usability is improved, but the compact shape and safety are compromised

Engineering Contradiction:
Improveusability at distanceVSAvoidsafety risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The power connection system is segmented into two separate components: the adapter body (containing the jack and electrical components) and the plug (with prongs). This allows the plug to be positioned at different locations - either attached to the adapter body for compactness or separated for extended reach - while the adapter body remains stationary near the outlet, maintaining safety.

Inventive Principle:
Principle #1Segmentation

3Volume of moving object

If the plug prongs are folded down for compact storage, then portability is improved, but connection compatibility with standard outlets is lost

Engineering Contradiction:
ImprovecompactnessVSAvoidoutlet compatibility
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The adapter body acts as an intermediary device between the foldable plug and the wall outlet. When the plug prongs are folded down, the adapter body with its jack provides the connection interface, allowing the plug to maintain its compact folded state while still enabling electrical connection to standard outlets through the adapter's jack interface.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If a snap-fit engagement mechanism is added to secure the plug to the adapter, then connection reliability is improved, but device complexity increases

Engineering Contradiction:
Improveconnection stabilityVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The snap-fit engagement mechanism is integrated into the existing jack structure of the adapter body. The jack housing incorporates snap-fit features (such as resilient arms or clips) that engage with corresponding features on the plug, combining the electrical connection function with the mechanical retention function in a single integrated component rather than adding a separate retention mechanism.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11050202B1Foldable 2-pin AC power plug/extension cord
Publication Date: 2021.06.29 BBY SOLUTIONS INC
  • US11050202B1 patent drawing
  • US11050202B1 patent drawing
  • US11050202B1 patent drawing

AI summary

An electrical extension cord with a unique jack for use with an AC adapter assembly is presented. The jack includes a housing that defines a planar surface upon which a channel structure is positioned. The channel structure defines first and second channels which are sized and shaped to receive one of the pins of a 2-pin foldable plug of the AC adapter when the plug is in the folded state and contained within a recess of the AC adapter body.