Foldable Airfoil Latch Pin Load Distribution

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Solution Overview

Problem

Existing folding wing designs for commercial aircraft face challenges in reducing weight while maintaining high reaction loads, which negates the aerodynamic efficiency benefits of long span wings due to increased size of hinges and latch pins.

Innovation Solution

A foldable wing design featuring a single torque box hinged to shear walls with first and second latch pin actuators on opposite sides of the hinge line, allowing for efficient load transfer and weight reduction by distributing loads equidistantly and providing redundancy with multiple latch pins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the size of hinges and latch pins is increased to overcome high reaction loads, then the structural strength is improved, but the aircraft weight increases

Engineering Contradiction:
Improvestructural strengthVSAvoidaircraft weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent divides the latching function into multiple latch pins distributed at different locations around the hinge line, rather than using a single large latch pin. This segmentation allows the load to be distributed across multiple smaller pins, maintaining structural strength while reducing the size and weight of individual components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines multiple latch pins into a coordinated system that works together to resist high reaction loads. By merging the functionality of multiple smaller pins rather than using one large pin, the design achieves the required structural strength with reduced overall weight.

Inventive Principle:
Principle #5Merging (Combining)

2Use of energy by moving object

If the wingspan is extended to improve aerodynamic efficiency, then fuel consumption is reduced, but the aircraft cannot comply with airport dimensional limits

Engineering Contradiction:
Improvefuel consumptionVSAvoidairport code compliance
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The patent implements a foldable wing design where the wingspan is dynamically adjustable. The wings can be folded to a reduced spans for airport compliance during ground operations, and extended to a longer spans for improved aerodynamic efficiency during flight, allowing the aircraft to adapt to different operational requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The wing structure is divided into foldable sections that can be independently positioned. This segmentation allows the wings to be folded into compact configurations for airport compliance while maintaining the capability to extend to longer configurations for enhanced aerodynamic performance.

Inventive Principle:
Principle #1Segmentation

3Reliability

If multiple latch pin actuators are used on opposite sides of the hinge line, then load distribution is improved and redundancy is provided, but device complexity increases

Engineering Contradiction:
Improveload distribution and redundancyVSAvoidhinge assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent positions latch pin actuators asymmetrically on opposite sides of the hinge line at specific locations that optimize load distribution. This asymmetric placement allows the system to handle high reaction loads effectively and provides redundancy, while the actuators can be controlled in a coordinated manner to manage complexity.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS9481446B2System for latching and locking a foldable airfoil
Publication Date: 2016.11.01 THE BOEING CO
  • US9481446B2 patent drawing
  • US9481446B2 patent drawing
  • US9481446B2 patent drawing

AI summary

An aircraft comprises a foldable airfoil. The airfoil includes inboard and outboard sections that are hinged together about a hinge line. The airfoil further includes a first latching mechanism on an inboard side of the hinge line, and a second latching mechanism on an outboard side of the hinge line for latching the outboard section to the inboard section.