Bi-Directional Foldable Antenna Plates for Large, Rigid Planar Arrays

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Solution Overview

Problem

Current planar foldable antennas lack bi-directional folding and unfolding capabilities, resulting in poor rigidity and stability due to limited support mechanisms, which restricts their ability to achieve larger physical diameters.

Innovation Solution

A bi-directional flat plate foldable unit with a first and second row of antenna plates, where each row consists of three plates hinged in a specific configuration to form rotating pairs, supported by vertical and lateral mechanisms that allow for symmetrical unfolding and folding in two orthogonal directions, enhancing rigidity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If unidirectional folding mechanism is used, then the structure is simpler, but the rigidity and stability are poor

Engineering Contradiction:
Improvefolding mechanism complexityVSAvoidantenna rigidity and stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent transitions from unidirectional folding to bidirectional folding by adding a second folding dimension perpendicular to the first. The antenna plate can now fold along both the length direction and width direction, creating a more stable three-dimensional folded configuration that enhances rigidity while maintaining compactness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The antenna plate is divided into multiple segments with hinge connections that enable independent folding in two orthogonal directions. This segmentation allows the structure to achieve stability through multiple folding planes rather than a single folding line, improving overall rigidity.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If larger physical diameter is achieved, then the antenna performance is improved, but the support mechanism requirement increases

Engineering Contradiction:
Improveantenna physical diameterVSAvoidsupport mechanism complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

By introducing bidirectional folding capability, the patent enables larger antenna diameters to be achieved without proportionally increasing support mechanism complexity. The second folding dimension provides additional structural support that naturally reinforces larger configurations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a composite support mechanism combining multiple hinge connections and folding elements that work together to provide enhanced support for larger antenna diameters, distributing structural requirements across multiple components rather than requiring a single complex support system.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If bidirectional folding is implemented, then the rigidity and stability are improved, but the device complexity increases

Engineering Contradiction:
Improveantenna rigidity and stabilityVSAvoidfolding mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent implements bidirectional folding by adding folding capability in a second dimension perpendicular to the first, which improves rigidity and stability through enhanced three-dimensional structural configuration while managing complexity through systematic hinge design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The hinge connections serve multiple functions: they enable folding in one direction, provide structural support in another direction, and maintain rigidity when deployed. This multi-functionality reduces the need for separate components, managing overall device complexity while achieving improved stability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11791568B2Bi-directional flat plate foldable unit and bi-directional flat plate foldable antenna mechanism
Publication Date: 2023.10.17 YANSHAN UNIV
  • US11791568B2 patent drawing
  • US11791568B2 patent drawing
  • US11791568B2 patent drawing

AI summary

The present invention discloses a bi-directional flat plate foldable unit, including a first row of antenna plates and a second row of antenna plates distributed along a first direction; the first row of antenna plates and the second row of antenna plates both include three antenna plates distributed in a second direction perpendicular to the first direction, three antenna plates in the first row of antenna plates and three antenna plates in the second row of antenna plates are set opposite to each other and hinged to form a first rotating pair; any two antenna plates adjacent to each other in the same row of antenna plates are hinged to form a second rotating pair; three antenna plates in the first row of antenna plates and three antenna plates in the second row of antenna plates are connected by a vertical support mechanism, and the first row of antenna plates are connected to the second row of antenna plates by a lateral support mechanism. The bi-directional flat plate foldable antenna mechanism includes at least two bi-directional flat plate foldable units mentioned above. The present invention facilitates the folding and unfolding of planar antennas with larger physical diameter and high rigidity.