Foldable Vehicle Awning With Adjustable Mounting and Actuators

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Solution Overview

Problem

Existing awnings for vehicles require precise alignment and significant physical effort for extension and retraction, are prone to jamming, and are not adaptable to vehicles with different heights and surface features.

Innovation Solution

A frame structure with pivotably connected frame members and linear actuators, such as hydraulic, pneumatic, or electromechanical actuators, that facilitate easy attachment to various vehicle surfaces and enable effortless extension and retraction of the awning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If simple bolt or fastener structures are used to connect the awning frame to the vehicle surface, then the device complexity is reduced, but the adaptability to vehicles with different heights, lengths, and surface features deteriorates

Engineering Contradiction:
Improveconnection structure complexityVSAvoidadaptability to different vehicles
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The connection structure employs adjustable mounting brackets with multiple positioning holes and telescopic support rods that can be extended or retracted. This dynamic adjustment capability allows the same connection structure to adapt to vehicles of different heights, lengths, and surface features while maintaining a relatively simple overall design

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The connection structure utilizes adjustable parameters including the position of mounting holes, the length of support rods, and the angle of brackets. By changing these parameters, the structure can be configured to fit various vehicle dimensions and surface characteristics without requiring complete redesign

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If manual hinge and latch mechanisms are used for awning extension and retraction, then the device complexity is reduced, but the ease of operation deteriorates due to significant physical labor required

Engineering Contradiction:
Improveretraction mechanism complexityVSAvoidphysical effort required
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent replaces traditional manual mechanical systems (hinges and latches requiring significant physical force) with a more sophisticated mechanism incorporating springs, dampers, and linkage arms. This substitution reduces the physical effort required by users while maintaining mechanical operation without complex electronics

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The connection structure utilizes spring elements and dampers that provide counterbalancing forces to assist the user during extension and retraction operations. These elements store and release energy to offset the weight and resistance of the awning frame, significantly reducing the physical labor required

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Device complexity

If manual operation of gear and chain or pulley and belt systems is used, then the device complexity is reduced, but the reliability deteriorates due to jamming or breaking during extension and retraction

Engineering Contradiction:
Improvemechanical system complexityVSAvoidresistance to jamming and breaking
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent extracts and eliminates the problematic gear, chain, and pulley systems from the design. By removing these complex mechanical transmission elements, the source of jamming and breaking is eliminated, resulting in a more reliable system that achieves the same extension and retraction function through a different mechanical approach

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The connection structure is divided into separate functional modules including mounting brackets, support rods, and linkage arms. This segmentation allows each component to be optimized for its specific function and reduces the interdependence that causes jamming in integrated gear and chain systems

Inventive Principle:
Principle #1Segmentation

4Manufacturing precision

If precise alignment is required for connecting the awning frame to the vehicle surface, then the manufacturing precision is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improvealignment precisionVSAvoidinstallation ease
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The connection structure employs universal mounting brackets with multiple positioning holes and adjustable support rods that can accommodate various vehicle surfaces and orientations. This universal design allows for easy installation on different vehicles without requiring precise pre-alignment, as the adjustable features enable adaptation to various configurations

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a reliable and adaptable solution that allows for the awning to be easily attached to a variety of vehicles with different heights and surface features, requiring minimal physical effort and reducing the likelihood of jamming during extension and retraction.

Implementation Method 1

a first linear actuator, and a second linear actuator. The first linear actuator is configured to extend between a base frame member first location proximate to the base frame member first end and a first perpendicular frame member first location

Methodology Applied
Scientific EffectElectromechanical actuation: Linear Motor

Implementation Method 2

The first perpendicular frame member is pivotably connected to the base frame member first end and has a first perpendicular frame member distal end. The second perpendicular frame member is pivotably connected to the base frame member second end

Methodology Applied
Scientific EffectMechanical advantage: Lever

Data Source

PatentUS20250305319A1Foldable awning for attachment to a vehicle
Publication Date: 2025.10.02 PITTMAN PRODUCTS INTERNATIONAL INC
  • US20250305319A1 patent drawing
  • US20250305319A1 patent drawing
  • US20250305319A1 patent drawing

AI summary

An awning for attachment to a vehicle includes a frame, a first cover member, and an attachment structure. The frame includes a base frame member, a first perpendicular frame member pivotably connected to and extendable from a base frame member first end, a second perpendicular frame member pivotably connected to and extendable from a base frame member second end, a first outer frame member pivotably connected to and extendable between the first perpendicular frame member distal end and the second perpendicular frame member distal end, a first actuator configured to extend between the base frame member and the first perpendicular frame member, and a second actuator configured to extend between the base frame member and the second perpendicular frame member. The first cover member foldably extends between the base frame member, the first perpendicular frame member, the second perpendicular frame member, and the first outer frame member. The attachment structure is configured to connect the base frame member to a first vehicle surface.