Foldable Cantilever Structure Manual Adjustment

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Solution Overview

Problem

Existing foldable cantilevered work structures for supporting formwork panels are cumbersome due to heavy assistance systems, requiring tools for adjustment and limiting independent length adjustment of side frames, which increases mass and complexity.

Innovation Solution

A foldable cantilevered work structure with rolling members at the interface between guide members allows for manual, tool-free adjustment of side frames, reducing friction and eliminating the need for gear assistance, resulting in a lighter and more economical design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a gear assistance system is used to move lateral frames, then the force required by the operator is reduced, but the mass and complexity of the structure increase

Engineering Contradiction:
ImproveForce required to move lateral frameVSAvoidMass of assistance system
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The invention extracts and eliminates the gear assistance system from the structure, replacing it with a direct manual sliding mechanism on guide members. This removal of the gear system reduces mass and complexity while maintaining operational feasibility through the guide member design

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention substitutes the gear mechanical assistance system with a simplified mechanical sliding system on guide members. The guide members provide a low-friction path for lateral frame movement, replacing the need for gear-based force multiplication

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If pneumatic or hydraulic assistance systems are used for adjusting lateral frames, then the adjustment effort is reduced, but the device complexity and cost increase

Engineering Contradiction:
ImproveAdjustment effortVSAvoidComplexity of assistance system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention extracts and removes pneumatic and hydraulic assistance systems from the structure, replacing them with a purely mechanical guide member system that enables tool-free manual adjustment without requiring complex fluid power components

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The guide members enable the lateral frames to be moved and adjusted directly by the operator through simple manual force, making the system self-sufficient without requiring external pneumatic or hydraulic power sources

Inventive Principle:
Principle #25Self-service

3Ease of operation

If connecting rods are used to simultaneously separate lateral frames, then the adjustment is assisted, but the mass and footprint of the assistance system increase

Engineering Contradiction:
ImproveAdjustment assistanceVSAvoidMass of connecting rods system
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The invention segments the adjustment function, allowing each lateral frame to be adjusted independently through its own guide members rather than using a coupled connecting rod system. This segmentation eliminates the need for heavy connecting rods while maintaining adjustment capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts and removes the connecting rods system, replacing it with independent guide members for each lateral frame that enable assistance-free adjustment without requiring a coupled mechanical linkage system

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and effortless adjustment of side frames without tools, reducing the overall mass and cost of the structure while allowing for flexible extension lengths without the need for pneumatic or hydraulic assistance.

Implementation Method 1

allows an operator to move the lateral frame with reduced friction compared to the central frame

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3992394B1Foldable structure for corbel working for manual adjustment of the extension length of a lateral frame
Publication Date: 2023.09.06 SATECO SA
  • EP3992394B1 patent drawingFigure 1~2
  • EP3992394B1 patent drawingFigure 3~4
  • EP3992394B1 patent drawingFigure 5~6

AI summary

A cantilevered folding work structure comprising a traffic platform having means for fixing to said vertical wall of construction, the traffic platform extending along its length along a first axis (X) and along its width along a second axis (Y), the traffic platform having a central frame and at least one sliding mounted lateral frame, the central frame having at least one first guide member (43) configured to slide with at least one second guide member (44) of the lateral frame, the structure having at least one bearing member (9, 9') so as to allow an operator to move the lateral frame with reduced friction relative to the central frame manually and without tools, the cantilevered folding work structure being free of a gear assist member for moving the lateral frame.