Foldable Umbilical Carousel Adapter for Easier Transport

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Solution Overview

Problem

The transportation of large carousel systems for subsea umbilical storage and deployment is cumbersome and time-consuming due to their size, often requiring special permits and causing project delays and increased costs.

Innovation Solution

A collapsible carousel adapter system that includes foldable base legs and a drive unit, allowing for compact transportation and easy assembly on offshore vessels, with components that can be transported without oversized permits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional large carousel systems are used for subsea umbilical storage, then adequate storage capacity and structural stability are achieved, but transportation becomes cumbersome and time-consuming requiring special permits

Engineering Contradiction:
Improvestorage capacityVSAvoidtransportation ease
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The carousel system is divided into multiple base legs that can be independently folded or collapsed. This segmentation allows the structure to be broken down into smaller, more manageable components for transportation while maintaining the complete structure for storage operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base legs are designed to be dynamically configurable - they can transition between an extended stable configuration during storage operations and a folded compact configuration during transportation. This dynamic adaptability resolves the contradiction between storage capacity and transportation ease.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If conventional large carousel systems are used, then structural stability is maintained, but transportation requires special permits and causes project delays

Engineering Contradiction:
Improvestructural stabilityVSAvoidproject timeline
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The carousel system employs dynamically adjustable base legs that provide structural stability when deployed and compact folding capability when transported. This dynamic design eliminates the need for special transportation permits and prevents project delays while maintaining operational stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By segmenting the base structure into multiple independently foldable legs, the system can be broken down for standard transportation without requiring special permits, thereby preventing project delays while maintaining structural integrity during use.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the carousel system is made compact for transportation, then transportation ease improves, but assembly complexity increases

Engineering Contradiction:
Improvetransportation easeVSAvoidassembly complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The dynamic folding mechanism is designed to be self-contained and intuitive, allowing base legs to be easily deployed from a compact transportation state to an operational stable state without requiring complex assembly procedures or specialized equipment.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11345565B2Folding carousel for umbilicals
Publication Date: 2022.05.31 KOIL ENERGY SOLUTIONS INC
  • US11345565B2 patent drawing
  • US11345565B2 patent drawing
  • US11345565B2 patent drawing

AI summary

A carousel for pipe products including cables and umbilicals includes a drum coupled to a carousel adapter, the carousel adapter coupled to a drive unit. The carousel adapter includes an upper base plate opposite a lower base plate, a fixed base leg coupled between the upper base plate and the lower base plate and extending radially outwardly therefrom. The carousel adapter also includes a plurality of foldable base legs coupled between the upper base plate and the lower base plate and extending radially outwardly from the upper and lower base plates. Each of the foldable base legs is disposed about a periphery of the upper and lower base plates and is rotatable about an independent axis perpendicular to the upper base plate and the lower base plate.