Motorized Foldable Cart with Nested Storage and Track Drive

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Solution Overview

Problem

Existing motorized carts for outdoor recreation equipment are not compact enough for transportation, lack sufficient storage compartments, and are difficult to navigate on varied surfaces like sand, snow, and stairs, posing a physical burden for users.

Innovation Solution

A foldable motorized cart with a collapsible frame, low-friction bottom, and adaptable motor drive system that includes a tubular motor within a drive track, providing storage compartments and auxiliary features like solar panels for charging, and is designed for easy storage and transportation across different surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the cart is designed with a compact size for transportation, then it can be easily packed in the car, but it may be difficult to load with all of the beach provisions and provide sufficient storage compartments

Engineering Contradiction:
Improvecart sizeVSAvoidstorage capacity
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The cart employs a nested storage system where collapsible storage containers are placed within the main cart body. The containers can be stacked or nested within each other, maximizing the use of internal space while maintaining a compact external footprint when folded.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The cart features collapsible side walls and foldable frame sections that allow the storage volume to dynamically expand when needed for loading provisions, and collapse to a compact configuration for transportation. The side walls can be folded inward to reduce width while maintaining structural integrity.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the cart is designed to be motorized to reduce physical burden, then it can easily traverse sand and snow, but it increases weight and complexity

Engineering Contradiction:
Improveease of traversalVSAvoidmotorized system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cart replaces manual mechanical pushing/pulling with an electric motor system. The motor is connected to a drive wheel that propels the cart forward, eliminating the need for user physical effort to traverse difficult surfaces like sand and snow.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The motorized cart is designed to perform multiple functions: it can traverse various surfaces (sand, snow, pavement), provide motorized assistance when needed, and still be manually operated if the motor fails or batteries are depleted. The drive system can engage and disengage as needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If the cart has a rigid frame for stability, then it can traverse varied surfaces, but it cannot be folded into a compact configuration for storage and transportation

Engineering Contradiction:
Improvecart stabilityVSAvoidstorage volume
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The cart frame is divided into multiple hinged sections that can pivot relative to each other. The side walls are segmented into foldable panels, and the legs have telescopic or hinged mechanisms. This segmentation allows the frame to maintain rigidity during operation while collapsing into a compact bundle for storage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The frame transitions between two dynamic states: a rigid, stable configuration for traversing surfaces, and a collapsed, compact configuration for storage and transportation. Hinges and locking mechanisms enable the frame to lock into place during operation for stability, then release for compact folding.

Inventive Principle:
Principle #15Dynamics

4Quantity of substance

If the cart is designed to carry heavy loads, then it can transport all beach supplies, but it becomes difficult to push or pull across the beach sand

Engineering Contradiction:
Improveload capacityVSAvoidpushing force
Core Design Contradiction:
Quantity of substanceVSForce

Solution Approach 1:

The cart replaces the mechanical system of manual pushing/pulling with an electric motor-driven propulsion system. The motor provides the force needed to move the loaded cart across high-friction surfaces like sand, eliminating the need for user physical strength.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The motorized drive system counteracts the weight and friction of the loaded cart by providing propulsive force through the drive wheel. The motor's torque compensates for the gravitational and frictional forces that make moving heavy loads difficult on sand.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cart efficiently transports outdoor recreation equipment across various surfaces, reduces physical burden, and offers stable, rugged, and adaptable functionality for multiple transportation situations, including sand, snow, and stairs, while being compact for storage.

Implementation Method 1

provides auxiliary features such as a solar panel for charging the drive motor batteries as well as powering personal devices

Methodology Applied
Scientific EffectSolar energy conversion: Photovoltaic Effect

Implementation Method 2

each of the front portion, and the middle portion have a low friction bottom floor

Methodology Applied
Scientific EffectFriction reduction: Friction

Data Source

PatentUS11648839B2Motorized foldable beach or recreation cart
Publication Date: 2023.05.16 DELTA INTERIOR CONSTRUCTION INC
  • US11648839B2 patent drawing
  • US11648839B2 patent drawing
  • US11648839B2 patent drawing

AI summary

There is provided a foldable motorized cart having at least a first and a second connected section, each of the sections connected with a hinge and pivotable with respect to each other and further including a compartment hingedly connected to either one of the sections, with the compartment having a bottom floor, side walls and a top cover surface, and also having an internal space for containing, a motor drive system, a drive controller and a battery. The battery and drive controller are electrically connected to the motor drive system which is mechanically linked to at least one of a drive wheel or a drive track mechanism for propelling the motorized cart, where the motor drive system is located within the drive track mechanism.