Foldable Condiment Support in Food Container Lid

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Solution Overview

Problem

Existing food containers with condiment holders are prone to spills, difficult to assemble, and costly, and fail to securely retain condiments during transport or use in moving vehicles, while also allowing moisture to condense and make food soggy due to inadequate ventilation.

Innovation Solution

A food container design featuring a first and second body portion with flaps that form a lid, including a foldable support for holding condiments and apertures for ventilation, allowing for secure condiment retention and prevention of moisture buildup, with a tab system to adjust venting and secure the lid.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If interior pockets are used to hold condiments, then condiments can be contained within the container, but the pockets can be inadvertently squeezed leading to condiment spills and the containers become more difficult to assemble and more costly to produce

Engineering Contradiction:
Improvecondiment containment capabilityVSAvoidcontainer structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The container is divided into a main body portion and a separate lid portion with the condiment holder integrated into the lid. This segmentation allows the condiment containment function to be isolated to the lid structure, simplifying the overall container design while maintaining the ability to hold condiments securely.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The condiment holder is nested within the lid structure, with the holder forming an integral part of the lid. This nesting eliminates the need for separate attachment mechanisms while maintaining secure condiment retention, thereby reducing structural complexity and assembly difficulty.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If complex folding shelves are formed separately and attached to the container, then condiment receptacles can be supported, but the attachments add to the cost and make assembly more difficult

Engineering Contradiction:
Improvecondiment receptacle support capabilityVSAvoidcontainer assembly ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The condiment holder is merged with the lid to form an integral structure. The holder is formed as a single piece with the lid, eliminating the need for separate folding shelves and attachment mechanisms. This integration significantly simplifies manufacturing and assembly while maintaining the ability to support condiment receptacles securely.

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If the container is sealed to keep food warm, then food temperature is maintained, but water vapor condenses on interior surfaces and drips down making food soggy

Engineering Contradiction:
Improvefood temperature maintenanceVSAvoidmoisture condensation and food sogginess
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

Vent apertures are provided in the lid to extract excess water vapor from the container interior. These apertures allow moisture to escape while the lid remains substantially closed to maintain food temperature, thereby preventing condensation buildup and food sogginess while preserving thermal retention.

Inventive Principle:
Principle #2Taking out (Extraction)

4Temperature

If air circulation is restricted to maintain heat, then food stays warm, but latent heat and moisture cannot circulate away leading to increased condensation and sogginess

Engineering Contradiction:
Improvefood warmth retentionVSAvoidfood texture stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The vent apertures in the lid serve as intermediaries that allow selective passage of water vapor while maintaining overall thermal retention. The apertures are sized and positioned to permit moisture escape without creating significant heat loss, thereby mediating between the competing requirements of temperature maintenance and moisture management.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The container securely holds condiments, prevents food from becoming soggy by allowing ventilation, and is easy to assemble and use, addressing the issues of spills, cost, and moisture retention.

Implementation Method 1

the first flap includes a foldable support formed therein to hold a receptacle when in the open position

Methodology Applied
Scientific EffectFolding: Folding

Implementation Method 2

certain, food items, such as fried chicken, emit moisture or water vapor along with latent heat stored in the food due to cooking and heating

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

the water vapor can condense on the interior surfaces of the container and drip down towards the bottom of the container

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

the second flap includes a tab to engage the first flap in the closed position to form a lid across the mouth of the interior

Methodology Applied
Scientific EffectMechanical Fastening: Mechanical Fastener

Implementation Method 5

the first flap includes a foldable support formed therein to hold a receptacle when in the open position

Methodology Applied
Scientific EffectFolding: Folding

Data Source

PatentUS8584884B2Container having a foldable support and lid
Publication Date: 2013.11.19 PACTIV PACKAGING
  • US8584884B2 patent drawing
  • US8584884B2 patent drawing
  • US8584884B2 patent drawing

AI summary

Food container is provided having a first body portion and a second body portion. The first body portion and the second body portion are joined together to define an interior of the container and a mouth to the interior. The first body portion has a first flap moveable between an open position and a closed position, and the first flap includes a foldable support formed therein to hold a receptacle when in the open position. The second body portion has a second flap moveable between an open position and a closed position, and the second flap includes a tab to engage the first flap in the closed position to form a lid across the mouth of the interior. A blank for forming the food container from a sheet of blank material is also provided.