Foldable Transport Container for Upright Piece Goods

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Solution Overview

Problem

Existing transport containers for the automotive industry are not designed to transport elongated piece goods in an upright position, which can lead to collisions and damage during transport, and they lack efficient space-saving mechanisms when empty.

Innovation Solution

The transport container features a holding device with a retaining plate and base plate made of expanded polypropylene, incorporating vertical partitions to prevent collisions and allowing for folding to reduce volume during return transport, with adjustable support surfaces and a strap for easier handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If piece goods are transported in an upright position, then space utilization is improved, but the risk of collision and damage increases

Engineering Contradiction:
Improvespace utilizationVSAvoidcollision and damage risk
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The container interior is divided into multiple compartments by partition walls, with each compartment designed to hold a specific number of piece goods in upright position. This segmentation prevents goods from colliding with each other while maintaining efficient space utilization during transport.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The partition walls are pre-positioned to create defined receiving channels before transport begins. This preliminary arrangement ensures that piece goods are immediately guided and restrained in the correct upright orientation, preventing collisions before they can occur.

Inventive Principle:
Principle #10Preliminary action

2Volume of moving object

If container walls are folded to horizontal orientation for return transport, then space for returning empty containers is reduced, but the complexity of folding mechanisms increases

Engineering Contradiction:
Improvereturn transport spaceVSAvoidfolding mechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The container walls are designed with folding capabilities that allow them to transition between vertical and horizontal orientations. This dynamic structure enables the container to adapt its volume for different transport phases while using simple hinge-based mechanisms rather than complex folding systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The partition walls are made of foldable material and can be folded together with the container walls during return transport. This merging of the holding device structure with the container structure simplifies the overall folding mechanism and reduces the number of separate moving parts required.

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If partition walls are made foldable to reduce volume, then space efficiency is improved, but the strength and stability of partitions may be reduced

Engineering Contradiction:
Improveholding device volumeVSAvoidpartition wall strength
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The partition walls are constructed from foldable material that provides the necessary strength to prevent collisions during transport while allowing the structure to be folded compactly when not in use. This flexible yet strong material enables the partition to maintain its protective function during both transport and storage phases.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentEP2840045B1Transport container for piece goods
Publication Date: 2016.09.14 KR PORSIPLAST VERPACKUNGSSYSTEME GMBH
  • EP2840045B1 patent drawingFigure 1a
  • EP2840045B1 patent drawingFigure 1b
  • EP2840045B1 patent drawingFigure 2

AI summary

The invention relates to a transport container (10) for unit loads, in particular for parts for the automotive industry, comprising a base (12) and container walls (16) extending vertically upwards from the base (12) and enclosing a container interior (14) in a circular manner, which can be brought into a horizontal orientation. According to the invention, a holding device (18) is arranged in the container interior (14), comprising a horizontally oriented holding plate (20) arranged at a distance from the base (12) and provided with vertically through holes (22), as well as a compartment (28) attached to the holding plate (20) with vertical partitions (30) made of foldable material, and a receiving channel (32) for a unit load, enclosed in a circular manner by one or more of the partitions (30), is arranged under each hole (22) of the holding plate (20).