Foldable Corner Protector Panels for Multi-Angle Impact Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing corner protection systems for concrete structures, such as pilasters, walls, and columns, are inadequate in accommodating various corner angles and do not effectively protect shopping carts from collisions, leading to damage and wear.

Innovation Solution

A modular corner protector system with foldable panels and rail sliders that conform to different corner angles, featuring magnetic and mechanical mounting options, and elastomeric materials for impact resistance, along with shopping cart bumpers that glide along the panels to deflect impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing corner protection systems are used, then concrete corners are provided with basic protection, but they are inadequate in accommodating various corner angles and do not effectively protect shopping carts from collisions

Engineering Contradiction:
Improveaccommodation of various corner anglesVSAvoidprotection effectiveness
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The corner protection system is divided into multiple panels (edge panel, right panel, left panel) that can be independently positioned and adjusted. Each panel can be folded to different angles, allowing the system to accommodate various corner angles (right angle, 60°, 30°, etc.) while maintaining effective collision protection through the segmented structure.

Inventive Principle:
Principle #1Segmentation

2Strength

If rigid corner protectors are used, then structural strength is provided, but they cannot absorb impact energy and protect shopping carts effectively

Engineering Contradiction:
Improvestructural strengthVSAvoidimpact damage
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The corner protection system incorporates cushioning elements that are pre-positioned to absorb impact energy before it reaches the concrete corner or shopping cart. The elastomeric material and foldable panel design allow the system to deform elastically during collision, dissipating kinetic energy and reducing damage to both the corner structure and shopping carts.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If fixed corner protectors are installed, then permanent protection is achieved, but installation and replacement of worn components is difficult

Engineering Contradiction:
Improvepermanent protectionVSAvoidcomponent replacement
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The corner protection system employs foldable panels with hinges that can be dynamically adjusted between different angular positions. This dynamic design allows the panels to be easily folded open for installation and removal, and folded closed during operation for protection. The magnetic mounting mechanism also enables easy attachment and detachment of panels without permanent fastening, facilitating maintenance and replacement of worn components.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides comprehensive protection for concrete corners and shopping carts by absorbing and deflecting impacts, preventing damage and wear, while allowing for easy installation and modular replacement of worn components.

Implementation Method 1

elastomeric materials for impact resistance

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

magnetic and mechanical mounting options

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS20250222970A1Corner protector system
Publication Date: 2025.07.10 LOPEZ JAVIER
  • US20250222970A1 patent drawing
  • US20250222970A1 patent drawing
  • US20250222970A1 patent drawing

AI summary

The present invention is a corner protector system that can be installed to a concrete pilaster, wall, post, or column. The corner protector system can be applied to a variety of different types of corners such as right angle corners, 60° corners, or 30° corners. The corner protection system has an edge panel. The edge panel is configured to conform to a corner and configured to cover a corner edge. A right panel connects to the edge panel and extends to the right of the edge panel. The left panel connects to the edge panel and extends to the left of the left panel. The edge panel folds between a flat configuration and a right angle folded configuration. The right panel has a right panel overlap that overlaps the edge panel. The left panel has a left panel overlap that overlaps the edge panel.