Foldable Digitizer Via-Hole Pattern for Rigidity

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Solution Overview

Problem

Foldable display devices face reliability issues due to non-uniform rigidity, which can lead to damage such as cracks during folding operations, particularly in the digitizer's folding region.

Innovation Solution

The implementation of a digitizer with via-holes that are strategically positioned to form closed curves and have a specific spacing and arrangement, ensuring uniform rigidity across the folding region, thereby preventing cracks and enhancing the device's reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If via-holes are densely arranged to ensure electrical connectivity in the folding region, then electrical connection reliability is improved, but structural rigidity deteriorates leading to cracks

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidstructural rigidity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies local quality by creating different via-hole arrangements in different regions: the folding region has via-holes with larger pitch (lower density) to maintain rigidity, while non-folding regions can have denser via-hole arrangements for optimal electrical connectivity. This regional differentiation resolves the contradiction between electrical reliability and structural strength.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the parameter of via-hole pitch specifically in the folding region, increasing it to reduce stress concentration and prevent cracks. This parameter modification allows the structure to maintain sufficient electrical connectivity while avoiding the rigidity issues that would arise from dense via-hole arrangements in flexible regions.

Inventive Principle:
Principle #35Parameter changes

2Strength

If via-holes are spaced far apart to maintain rigidity and prevent cracks, then structural strength is improved, but electrical connection reliability deteriorates

Engineering Contradiction:
Improvestructural rigidityVSAvoidelectrical connection reliability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent implements local quality by applying different via-hole spacing strategies to different regions: larger pitch in folding regions for structural integrity, and optimized pitch in non-folding regions for electrical performance. This localized approach allows each region to optimize for its primary function.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the digitizer into folding and non-folding regions with distinct via-hole patterns. This segmentation allows independent optimization of each region's via-hole arrangement, enabling the folding region to prioritize structural strength while other regions can prioritize electrical connectivity.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If uniform via-hole distribution is used across the entire digitizer, then manufacturing simplicity is improved, but non-uniform rigidity causes cracking in folding regions

Engineering Contradiction:
Improvevia-hole distribution uniformityVSAvoidcrack resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by implementing region-specific via-hole patterns rather than uniform distribution. The folding region receives specialized treatment with larger pitch via-holes to ensure uniform rigidity and prevent cracks, while other regions can use standard patterns for manufacturing efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the via-hole distribution pattern to match the functional segments of the display device. By dividing the digitizer into folding and non-folding regions with appropriate via-hole arrangements, it prevents the cracking issue in folding areas while maintaining manufacturability through standardized patterns in other regions.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12189420B2Display device including digitizer defining via-hole
Publication Date: 2025.01.07 SAMSUNG DISPLAY CO LTD
  • US12189420B2 patent drawing
  • US12189420B2 patent drawing
  • US12189420B2 patent drawing

AI summary

A display device includes a display panel including a first non-folding region, a second non-folding region, and a folding region disposed between the first non-folding region and the second non-folding region, and a digitizer including a base layer, first conductive lines disposed on the base layer, a first cover layer disposed on the first conductive lines, second conductive lines disposed on the first cover layer, a second cover layer disposed on the second conductive lines. Via-holes pass through the first cover layer, a second conductive line of the second conductive lines is electrically connected to a first conductive line of the first conductive lines through the via-holes, and the via-holes overlap the folding region.