Foldable Straight-Path Discharge Tray for Space-Saving Sheet Transport

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Solution Overview

Problem

Existing transport devices that discharge sheets through a straight path require a large installation space due to the need for a straight path discharge tray that occupies a significant area.

Innovation Solution

A transport device with a straight path discharge tray that can pivot between an open state for sheet discharge and a closed state to save space, featuring a pivotable first and second tray section and an engagement mechanism to stabilize the closed position, along with a detection system to ensure proper operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a straight path discharge tray is provided for receiving sheets discharged through a straight path, then sheet discharge functionality is improved, but the installation space required increases significantly

Engineering Contradiction:
Improvesheet discharge functionalityVSAvoidinstallation space
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The discharge tray is designed as a movable structure that can pivot between an open state for sheet discharge and a closed state for space saving. The first tray section and second tray section are connected via a pivot mechanism, allowing the tray to dynamically change its configuration based on operational needs, thus resolving the contradiction between providing discharge functionality and minimizing installation space.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The discharge tray utilizes vertical space by pivoting upward to a closed position where it partially covers the casing, rather than extending horizontally. This dimensional transition from horizontal extension to vertical orientation reduces the horizontal footprint while maintaining the capability for sheet discharge when needed.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the discharge tray is made movable to save space, then installation space is reduced, but the structural complexity increases

Engineering Contradiction:
Improveinstallation spaceVSAvoidtray structure complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The discharge tray is divided into multiple sections (first tray section and second tray section) that can move independently. This segmentation allows each section to be optimized for its specific function while reducing the overall complexity compared to a single large movable tray, as each section can be smaller and simpler in design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

When the discharge tray is in the closed state, the second tray section nests over the first tray section, and the entire assembly partially covers the casing. This nested configuration minimizes the space occupied while maintaining structural integrity, and the nesting mechanism itself is simpler than a fully extended movable tray structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12606404B2Transport device that transports sheet
Publication Date: 2026.04.21 KYOCERA DOCUMENT SOLUTIONS INC
  • US12606404B2 patent drawing
  • US12606404B2 patent drawing
  • US12606404B2 patent drawing

AI summary

A transport device includes a supply tray that supplies a sheet, a casing including a straight transport route through which the sheet is linearly transported, a reversing transport route through which the sheet is transported so as to be reversed, the reversing transport route being branched from the straight transport route, and an image reading device that reads an image on the sheet being transported through the straight transport route, and a straight path discharge tray including a first tray section pivotably attached to the casing, and a second tray section pivotably attached to the first tray section. The straight path discharge tray is switchable between an open state in which the first tray section and the second tray section form a receiving surface for the sheet, and a closed state in which the first tray section and the second tray section partially cover the casing.