Foldable Display Module With Airbag Splicing for Gap-Free Flattening

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Solution Overview

Problem

Traditional foldable displays exhibit gaps after flattening, affecting display effectiveness due to the need for space in the folding process and stress on flexible AMOLED screens during folding.

Innovation Solution

A foldable display module with deformable members, such as airbags, between support mechanisms and flexible screens that expand in volume to seamlessly splice the screens in a flat state, reducing stress and eliminating gaps when folded.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional splicing method is used for foldable screens, then the support mechanisms can accommodate movement during folding, but large gaps appear between screens after unfolding

Engineering Contradiction:
Improvefolding operationVSAvoidscreen alignment precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The support mechanisms are designed to be movable rather than fixed, allowing them to dynamically adjust position during folding and unfolding operations. This dynamic adjustment enables the mechanisms to accommodate screen movement while maintaining precise alignment in the unfolded state, eliminating gaps between screens.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the positional parameters of the support mechanisms based on the folding state. During folding, the mechanisms are positioned to accommodate movement; when unfolded, they are repositioned to achieve precise screen alignment. This parameter change resolves the contradiction between operational ease and alignment precision.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If space is allocated for support mechanism movement during folding, then folding operation is enabled, but large gaps appear after unfolding

Engineering Contradiction:
Improvefolding adaptabilityVSAvoiddisplay area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The display system is segmented into flexible screens and separate support mechanisms. This segmentation allows the support mechanisms to be independently positioned and adjusted without affecting the continuous display area of the screens when unfolded, while still providing necessary movement space during folding operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support mechanisms operate in a dimension separate from the display plane, allowing them to move and adjust without creating gaps in the display area. By relocating the mechanisms to another dimensional space, the invention maintains full display coverage while enabling folding adaptability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If flexible AMOLED screens are used for splicing, then high contrast and wide viewing angles are achieved, but stress during folding causes display gaps

Engineering Contradiction:
Improvedisplay qualityVSAvoidscreen durability
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The movable support mechanisms act as intermediaries between the flexible AMOLED screens and the folding structure. These mechanisms absorb and distribute stress during folding, protecting the screens from damage while maintaining display quality. The intermediaries enable the fragile flexible screens to withstand repeated folding without developing gaps or defects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures seamless splicing of flexible screens in a flat state, minimizing stress on thin film transistors and providing a better display experience by eliminating gaps and optimizing screen alignment, thus enhancing display effectiveness.

Implementation Method 1

a first deformable member and a second deformable member; and when the foldable display module is in a flat state, the first deformable member and the second deformable member both expand in volume

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

both the first deformable member and the second deformable member are airbags

Methodology Applied
Scientific EffectGas compression and expansion: Boyle's Law

Data Source

PatentUS11153979B2Foldable display module
Publication Date: 2021.10.19 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US11153979B2 patent drawing
  • US11153979B2 patent drawing

AI summary

A foldable display module is provided. The foldable display module includes a first support mechanism, a second support mechanism, a first flexible screen, a second flexible screen, a first deformable member, and a second deformable member. When the foldable display module is in a flat state, the first deformable member and the second deformable member both expand in volume, and a portion of the first flexible screen and the second flexible screen both extend to a gap and are seamlessly spliced.