Foldable Display Barrier Protrusions for Easier Bending

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Solution Overview

Problem

Existing foldable display devices face challenges in easily folding due to the rigidity of the barrier layer, which hinders smooth folding operations.

Innovation Solution

A display device design incorporating a barrier layer with protrusions under the foldable portion, allowing for increased flexibility and ease of folding by distributing the barrier layer material only on partial areas, enhancing the foldable portion's flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a continuous barrier layer is disposed under the entire display panel, then protection and support are improved, but folding flexibility deteriorates

Engineering Contradiction:
Improveprotection and supportVSAvoidfolding flexibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The barrier layer is segmented into discrete protrusions rather than forming a continuous layer. Multiple protrusions are distributed across the bottom surface of the display panel, providing localized support and protection while leaving gaps between them that allow the foldable portion to bend more easily.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The barrier layer transitions from a uniform continuous structure to a non-uniform distributed structure. The protrusions are strategically positioned to provide protection where needed while creating a lighter, more flexible overall structure. The density and distribution of protrusions can be optimized for different regions of the display panel.

Inventive Principle:
Principle #3Local quality

2Strength

If a rigid barrier layer is used to maintain structural integrity, then strength is improved, but ease of folding deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidease of folding
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The rigid barrier layer is divided into multiple discrete protrusions. Each protrusion maintains the protective function of the barrier layer, but the segmented structure reduces overall rigidity, allowing the foldable portion to bend without compromising the protective function at critical points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of providing full continuous coverage with a rigid barrier layer, the invention uses partial coverage through distributed protrusions. This partial action approach provides sufficient protection and support while significantly improving folding flexibility by reducing the total rigid material present.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP4610968A1Display device
Publication Date: 2025.09.03 SAMSUNG DISPLAY CO LTD
  • EP4610968A1 patent drawingFigure 1
  • EP4610968A1 patent drawingFigure 2~3
  • EP4610968A1 patent drawingFigure 4

AI summary

A display device includes a display panel including a first non-foldable portion, a second non-foldable portion, and a foldable portion between the first non-foldable portion and the second non-foldable portion, and a barrier layer disposed under the display panel, wherein the barrier layer includes a first barrier layer disposed under the first non-foldable portion, a second barrier layer disposed under the second non-foldable portion, and a plurality of protrusions disposed between the first barrier layer and the second barrier layer and protruding downward from a bottom surface of the foldable portion.