Foldable Display Crease Prevention via Shape Memory Control

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Solution Overview

Problem

Foldable display devices suffer from image distortion and crease deformation when repeatedly folded and unfolded, leading to undesirable image quality due to permanent creasing at the bent portions.

Innovation Solution

A foldable display device with a shape memory member attached to the backside, controlled by a voltage signal that adjusts its curvature based on the folding angle, using a mapping table to optimize its size and shape to minimize creases, ensuring a smooth surface for image display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the foldable display device is repeatedly folded and unfolded to improve portability, then the portability is enhanced, but the bent portion becomes permanently deformed and creased

Engineering Contradiction:
ImproveportabilityVSAvoidimage display quality
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by using a shape memory member to preemptively counteract the creasing that occurs during folding. The shape memory member is positioned to oppose the deformation force, and a tensioning member applies pre-tension to prevent crease formation before it happens during the folding operation.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent utilizes parameter changes by employing a shape memory member whose mechanical properties (shape, curvature, stiffness) can be dynamically altered in response to folding angle changes. The control unit adjusts the shape memory member's parameters based on detected folding angles to maintain surface smoothness across different display states.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a shape memory member is added to prevent creases, then image display quality is maintained, but device complexity increases

Engineering Contradiction:
Improveimage display qualityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs flexible shells and thin films by using a shape memory member that can be integrated as a thin, flexible component behind the display surface. This allows the crease-prevention functionality to be added without significantly increasing the device's thickness or structural complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent applies mechanics substitution by replacing complex mechanical crease-prevention mechanisms with a shape memory member that uses material science principles. Instead of multiple mechanical components and actuators, the system uses the intrinsic shape-memory properties of a specially designed material element.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If the shape memory member is dynamically adjusted based on folding angle, then crease prevention is optimized, but control system complexity increases

Engineering Contradiction:
Improvecrease prevention effectivenessVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements feedback by using a sensor to detect the folding angle in real-time and feeding this information back to the control unit. The control unit then adjusts the shape memory member's tension or shape based on the detected angle, creating a closed-loop control system that optimizes crease prevention dynamically.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies self-service by designing the shape memory member to automatically respond to folding conditions without requiring complex external control. The shape memory material inherently adjusts its properties in response to the folding environment, reducing the need for sophisticated control systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents and removes creases at the bendable portion, maintaining high image quality by dynamically adjusting the shape memory member's size and shape in response to folding angles, thus enhancing the display's portability and usability.

Implementation Method 1

a shape memory member configured to minimize creases of the bendable portion based on a control voltage that is generated in response to a folding angle of the foldable display

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Alloy

Data Source

PatentUS9317067B2Foldable display device, related electronic device, and related method
Publication Date: 2016.04.19 SAMSUNG DISPLAY CO LTD
  • US9317067B2 patent drawing
  • US9317067B2 patent drawing
  • US9317067B2 patent drawing

AI summary

A display device may include a foldable display member. The foldable display member may include a first portion, a second portion, and a bendable portion. The first portion may be connected through the bendable portion to the second portion. The display device may further include a first controllable member that may overlap the bendable portion. The display device may further include a control unit connected to the first controllable member and configured to provide a first signal to control a size of the first controllable member according to a magnitude of an angle between the first portion and the second portion.