Foldable Display Support Module for Curvature Protection

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Solution Overview

Problem

The miniaturization of electronic devices conflicts with the need for larger displays to support multimedia services, creating a trade-off that limits user experience.

Innovation Solution

An electronic device with a foldable housing and a display support module that includes a gear assembly and deformation member to manage display curvature during folding and unfolding, using a cushioning member and metal member to protect the display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the display size is increased to support multimedia services, then the display area is improved, but the device size increases and portability deteriorates

Engineering Contradiction:
Improvedisplay areaVSAvoiddevice size
Core Design Contradiction:
Area of stationary objectVSVolume of moving object

Solution Approach 1:

The patent employs a flexible display that can dynamically change its configuration between folded and unfolded states. When unfolded, the display provides a large area for multimedia services; when folded, the device maintains a compact form factor for portability. This dynamic transformation resolves the contradiction between display area and device size.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flexible display is nested within the device housing in a folded state, allowing the large display area to be contained within a compact device volume. The display can be unfolded during use, effectively nesting the large area within the small device form factor when not in use.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If the display is made flexible to enable folding, then the device compactness is improved, but the display reliability deteriorates due to potential breakage

Engineering Contradiction:
Improvedevice compactnessVSAvoiddisplay reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent introduces a support structure with a cushioning member positioned beneath the flexible display at the folding area. This cushioning member provides beforehand protection by absorbing stress and preventing breakage when the display is folded or unfolded, thereby maintaining display reliability while enabling the compact folded configuration.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The support structure acts as an intermediary between the flexible display and the housing, providing mechanical support and stress distribution. This intermediary structure protects the display from direct contact with potential damage sources during folding operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for increased display size without compromising device compactness, protecting the display from breakage and maintaining functionality across different states.

Implementation Method 1

a cushioning member facing the folding area and a metal member disposed under the cushioning member

Methodology Applied
Scientific EffectCushioning: Damping

Implementation Method 2

The deformation member includes a cushioning member facing the folding area and a metal member disposed under the cushioning member

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentEP4421583B1Electronic device comprising display support module
Publication Date: 2025.12.31 SAMSUNG ELECTRONICS CO LTD
  • EP4421583B1 patent drawingFigure 1
  • EP4421583B1 patent drawingFigure 2
  • EP4421583B1 patent drawingFigure 3

AI summary

According to an embodiment of the present disclosure, an electronic device may comprise: a housing comprising a first housing and a second housing; a display comprising a first display area connected to the first housing, a second display area connected to the second housing, and a folding area positioned between the first display area and the second display area; a hinge module connected to the first housing and to the second housing; and a display support module connected to the hinge module and configured to rotate on the basis of a rotation of the hinge module. The display support module may comprise: a case structure comprising a gear assembly connected to the hinge module, a first area connected to the gear assembly, a second area extending from the first area in a first direction, the second area being configured to face the folding area when the electronic device is unfolded, and a third area extending from the first area in a second direction different from the first direction, the third area being configured to face the folding area when the electronic device is folded; and a deformable member disposed in the third area and configured to contact the folding area.