Foldable Display Cushion Structure for Rigidity and Impact Resistance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing foldable electronic devices face challenges in maintaining rigidity and improving visibility and impact resistance, particularly in the folding areas where stress concentrations occur.

Innovation Solution

The electronic device incorporates a cushion layer under a lower member made of metal, which increases the device's rigidity, and an external light reflective member with a black color to enhance visibility and impact resistance. The external light reflective member includes a barrier film and adhesive layers to secure it to the lower member, and cushion members are strategically placed to define cushion holes in the folding area, reducing stress and protecting the display panel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cushion members are disposed below the lower member, then impact resistance is improved, but device complexity increases

Engineering Contradiction:
Improveimpact resistanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cushion layer is divided into multiple discrete cushion members (first, second, third, and fourth cushion members) positioned at different locations below the lower member. This segmentation allows stress to be distributed across multiple points during impact, improving impact resistance while maintaining a manageable structural complexity through modular arrangement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Cushion members are pre-positioned below the lower member at specific locations (first through fourth positions) before any impact occurs. This prior cushioning ensures that when impact occurs during folding operations, the cushion members are already in place to absorb and distribute the stress, preventing damage to the display panel and other components.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Illumination intensity

If external light reflective member with black color is used, then visibility is improved, but light reflection function is reduced

Engineering Contradiction:
ImprovevisibilityVSAvoidlight reflection
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The external light reflective member is configured with a black color, which absorbs light rather than reflecting it. This color change transforms the member's optical properties to reduce harmful light reflection that could interfere with display visibility, while the member's position and structure still provide necessary mechanical support and edge definition for improved overall visibility.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively enhances the rigidity of the electronic device, improves visibility by using a light-absorbing material, and increases impact resistance by distributing stress through the cushion members, thereby addressing the limitations of existing foldable devices.

Implementation Method 1

The external light reflective member may have a black color

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

a first barrier adhesive layer disposed between the barrier film and the lower protective film to bond the barrier film to the lower protective film; and a second barrier adhesive layer disposed between the barrier film and the lower member to bond the barrier film to the lower member

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS12325222B2Electronic device
Publication Date: 2025.06.10 SAMSUNG DISPLAY CO LTD
  • US12325222B2 patent drawing
  • US12325222B2 patent drawing
  • US12325222B2 patent drawing

AI summary

An electronic device includes a display panel including non-folding areas and a folding area disposed between the non-folding areas, a lower protective film disposed below the display panel, an external light reflective member disposed below the lower protective film, a lower member disposed below the external light reflective member, and cushion members disposed below the lower member. The display panel is foldable along a folding axis. The cushion members are spaced apart from each other and define a cushion hole in the folding area.