Foldable Display Support Structure With Differential Spacers

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Solution Overview

Problem

Existing display devices, particularly flexible and foldable ones, lack sufficient impact resistance, which can lead to damage during handling and use.

Innovation Solution

A display device design incorporating a panel support member with a differential pattern of spacers of varying heights and a barrier film to enhance impact resistance, including a buffer layer and adhesive layers for additional protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid support structure is used to enhance impact resistance, then the impact resistance improves, but the flexibility and foldability of the display device deteriorates

Engineering Contradiction:
Improveimpact resistanceVSAvoidflexibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The support member is divided into multiple regions with different spacer heights (first spacers with greater height, second spacers with lesser height), creating a segmented structure that provides varying degrees of support and flexibility in different areas, allowing the display device to resist impact while maintaining foldability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the support member are assigned different structural properties through the differential spacer heights, with taller spacers providing stronger support in areas requiring impact resistance and shorter spacers allowing greater flexibility in areas requiring bendability,实现ing localized optimization of both strength and flexibility

Inventive Principle:
Principle #3Local quality

2Strength

If the spacer height is increased to improve impact resistance, then the protection capability improves, but the uniformity of support and potential flexibility deteriorates

Engineering Contradiction:
Improveimpact resistanceVSAvoiduniformity of support
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The support member features a differential pattern where first spacers have greater heights and second spacers have lesser heights, creating locally optimized support zones that provide enhanced impact resistance where needed while maintaining appropriate flexibility in other areas, resolving the contradiction between uniform support and localized protection

Inventive Principle:
Principle #3Local quality

3Device complexity

If a simple single-layer support structure is used, then the device complexity is reduced, but the impact resistance and protection capability deteriorates

Engineering Contradiction:
Improvesupport structure complexityVSAvoidimpact resistance
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The support member is segmented into multiple functional zones with different spacer heights arranged in a differential pattern, creating a multi-functional structure that provides both impact resistance and flexibility control within a single integrated component, avoiding the need for multiple separate layers while achieving enhanced protection

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support member with differential spacer heights performs multiple functions simultaneously: it provides impact resistance through taller spacers, maintains flexibility through shorter spacers, and offers structural support across different regions, making a single component multi-functional and reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250383690A1Display device
Publication Date: 2025.12.18 SAMSUNG DISPLAY CO LTD
  • US20250383690A1 patent drawing
  • US20250383690A1 patent drawing
  • US20250383690A1 patent drawing

AI summary

Provided is a display device. The display device includes, a display panel, a panel support member disposed on the display panel, and a barrier film disposed between the display panel and the panel support member, wherein the panel support member includes, a first support, a second support spaced from the first support, and a differential pattern disposed between the first support and the second support and including first spacers and second spacers having different heights.