Foldable Display Panel Driver Circuit Relocation

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Solution Overview

Problem

Foldable display devices face a significant challenge in maintaining service life due to the bending resistance issues in the foldable area, where metal wirings are prone to fracture, limiting their usability and durability.

Innovation Solution

The design incorporates a foldable area without driver circuits, featuring interconnected through holes and a connection line layer to enhance bending resistance, while non-foldable areas house driver circuits to drive pixel groups, improving flexibility and longevity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If driver circuits are located in the foldable area to drive pixel groups, then the display device can achieve full screen coverage, but the metal wirings in the foldable area are prone to fracture and service life is seriously affected

Engineering Contradiction:
Improvedisplay areaVSAvoidservice life
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The display panel is divided into a foldable area and non-foldable areas. Driver circuits are segmented and relocated to the non-foldable areas, separating the bending region from the electronic component region. This segmentation allows the foldable area to be dedicated to display functions while non-foldable areas house driver circuits, eliminating wiring fracture risks in the bend zone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Driver circuits are extracted from the foldable area and placed in non-foldable areas. This extraction removes the problematic metal wirings from the bending region, preventing fracture while maintaining full-screen display capability through proper spatial arrangement of remaining components.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If driver circuits are relocated to non-foldable areas to prevent wiring fracture, then service life is improved, but the device complexity increases due to separate driver circuit arrangements

Engineering Contradiction:
Improveservice lifeVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple driver circuits are merged into the non-foldable areas, consolidating electronic components in a dedicated region. This merging approach, combined with the through-hole connection structure, manages complexity by creating a unified non-foldable zone that houses all driver circuits, simplifying the overall layout compared to distributed arrangements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Through holes serve as intermediaries connecting the foldable display area with the non-foldable driver circuit area. These interconnected through holes enable signal transmission between regions without requiring complex wiring in the bend zone, acting as a mediator that simplifies the connection architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If interconnected through holes are created in the foldable area to support driver circuits, then bending resistance is enhanced, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvebending resistanceVSAvoidthrough hole alignment precision
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The through holes are nested within the driver device layer structure, with the first inorganic insulation layer patterned to form holes that interconnect with through holes in subsequent layers. This nested arrangement integrates the through holes into the existing manufacturing process flow, reducing additional precision requirements compared to standalone through-hole structures.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The first inorganic insulation layer is prepared and patterned in advance to form through holes before final driver circuit assembly. This preliminary action establishes the through-hole architecture early in the manufacturing process, allowing subsequent layers to be aligned to predetermined hole positions, thereby reducing final alignment precision requirements.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20230333590A1Foldable display panel and method for preparing foldable display panel
Publication Date: 2023.10.19 HEFEI VISIONOX TECH CO LTD
  • US20230333590A1 patent drawing
  • US20230333590A1 patent drawing
  • US20230333590A1 patent drawing

AI summary

A foldable display panel and a method for preparing the foldable display panel. The foldable display panel includes a foldable area and a plurality of non-foldable areas located at both sides of the foldable area in a width direction of the foldable display panel. The foldable display panel includes: a plurality of pixel groups, including a plurality of first pixel groups located in the foldable area and a plurality of second pixel groups located in the plurality of non-foldable areas; a plurality of driver circuits located in the plurality of non-foldable areas and for driving the plurality of pixel groups. The plurality of driver circuits include a plurality of first driver circuits for driving the plurality of first pixel groups and a plurality of second driver circuits for driving the plurality of second pixel groups.