Foldable Display Layer Structure for Stress-Relieving Crack Resistance

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Solution Overview

Problem

Foldable display apparatuses experience defects such as cracks due to compression and tensile stress from repeated bending in the folding area, which is not adequately addressed by existing technologies.

Innovation Solution

A display apparatus design featuring a folding area with inflection points and symmetrical empty spaces between layers, including a first layer with a space portion and a second layer with greater rigidity, to absorb stress and prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the display apparatus is folded repeatedly, then the display apparatus can be compacted and transported easily, but compression and tensile stress occur in the folding area causing cracks and defects

Engineering Contradiction:
ImprovefoldabilityVSAvoidstructural integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces empty spaces between layers in the inflection areas before folding occurs, which act as cushioning zones to absorb compression and tensile stress during repeated folding operations, preventing cracks and maintaining structural integrity

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent applies different structural characteristics to different areas: the inflection areas have empty spaces between layers to accommodate stress, while other areas maintain normal layered structure for structural support and functionality

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If layers are closely stacked to reduce thickness, then the display apparatus becomes thinner and more compact, but stress concentration increases in the folding area leading to cracks

Engineering Contradiction:
ImprovethicknessVSAvoidcrack resistance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

Empty spaces are pre-formed between layers in the inflection areas to serve as cushioning zones that absorb stress during folding, preventing stress concentration that would otherwise cause cracks in thin, closely-stacked structures

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent resolves the thickness-stress contradiction by introducing a new dimensional feature (empty spaces in the thickness direction) that allows stress absorption without significantly increasing overall device thickness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12374239B2Display apparatus and method of manufacturing the display apparatus
Publication Date: 2025.07.29 SAMSUNG DISPLAY CO LTD
  • US12374239B2 patent drawing
  • US12374239B2 patent drawing
  • US12374239B2 patent drawing

AI summary

A display apparatus includes a display module having a folding area and inflection areas respectively on both sides of the folding area in a first direction, a first layer on a surface of the display module opposite to a display surface thereof, and a second layer on a surface of the first layer opposite to the display module. An empty space is defined between the display module and the second layer in a thickness direction in the inflection area.