Foldable Display Expansion Member for Folded State Stability

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Solution Overview

Problem

Foldable display apparatuses face challenges in maintaining a stable folded state against external forces, which can lead to damage and breakage of the display panel, particularly due to the lack of effective support mechanisms in the folding parts.

Innovation Solution

Incorporating an expandable expansion member, such as an elastic pouch filled with acrylic acid polymer salt, which expands in response to stimuli like humidification, heating, or pressurization, to provide internal support and counter external forces, thereby stabilizing the folded state of the display panel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the display panel is made foldable to improve portability and flexibility, then the convenience of carrying is improved, but the display panel becomes vulnerable to damage and breakage from external forces in the folding parts

Engineering Contradiction:
ImproveflexibilityVSAvoidstability against external forces
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

An expansion member is pre-installed within a pouch in the folding part of the display panel. When external forces are applied to the folded display panel, the expansion member expands (in response to stimulation such as humidification, heating, or pressurization) to provide internal support and counteract the external forces, preventing damage to the display panel. This beforehand cushioning mechanism resolves the contradiction by preparing protective capacity in advance without compromising the foldable structure's flexibility.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Ease of operation

If the protection film is removed to a certain depth in the folding part to enable folding, then the ease of folding is improved, but the structural strength in that area is reduced

Engineering Contradiction:
Improveease of foldingVSAvoidstructural strength in folding part
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The protection film is selectively removed only in the folding part to the necessary depth to enable folding, while maintaining integrity in other areas. Simultaneously, an expansion member is installed specifically in this localized thin film zone. This local quality approach allows the folding area to have different properties (removable/thinner protection film for flexibility) while the expansion member provides localized strength enhancement exactly where needed, resolving the contradiction between ease of folding and structural strength.

Inventive Principle:
Principle #3Local quality

3Reliability

If an expansion member is added to provide support in the folding part, then the stability against external forces is improved, but the device complexity increases

Engineering Contradiction:
Improvestability against external forcesVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The expansion member is integrated within a pouch that is positioned in the thin film zone of the folding part, merging the support function with the existing folding structure. The pouch itself serves as both a containment structure and a support element when expanded. This merging approach provides the necessary stability against external forces while minimizing additional complexity by combining multiple functions into integrated components rather than adding separate independent systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The expansion member effectively pushes against the folding part of the display panel, preventing damage from external forces and ensuring a stable, durable folded configuration by creating a firm supporting structure within the folding area.

Implementation Method 1

The expansion material is expandable in response to a stimulation, the stimulation being that is one of humidification, heating and pressurization. The expansion material may include acrylic acid polymer salt.

Methodology Applied
Scientific EffectHumidification expansion: Hydrogel

Implementation Method 2

The expansion material is expandable in response to a stimulation, the stimulation being that is one of humidification, heating and pressurization.

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 3

Forming the thin film zone may include heating and melting a portion of the protection film that corresponds to the folding part using a heat block.

Methodology Applied
Scientific EffectHeating and melting: Melting

Data Source

PatentUS10608201B2Foldable display apparatus and method of manufacturing the same
Publication Date: 2020.03.31 SAMSUNG DISPLAY CO LTD
  • US10608201B2 patent drawing
  • US10608201B2 patent drawing
  • US10608201B2 patent drawing

AI summary

A foldable display apparatus includes a display panel that is foldable, and an expansion member located in a folding part of the display panel, the expansion member being expandable in response to stimulations.