Foldable Display Hinge Structure for Minimal Fold Radius

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Solution Overview

Problem

Existing foldable display devices face challenges in minimizing the arc-shaped curved portion when folded, leading to potential gaps between bodies and increased risk of deformation or breakage, and they do not effectively satisfy consumer demand for a large display screen in compact devices.

Innovation Solution

A foldable display device with a hinge structure that includes a first and second body, a display part, and a hinge device with main shafts, link connectors, and connection plates, allowing for precise folding and unfolding while minimizing the arc-shaped curved portion, and incorporating springs and gears to maintain alignment and correct length deviations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the display part is folded like a paper sheet, then the device can be compacted, but an arc-shaped curved portion remains that creates gaps between bodies

Engineering Contradiction:
Improvefolded sizeVSAvoidarc-shaped curved portion
Core Design Contradiction:
Volume of moving objectVSShape

Solution Approach 1:

The display part is divided into multiple flexible display sections that can be folded at specific intervals. This segmentation allows the display to be folded more compactly while minimizing the arc-shaped curved portion at the folding location, thereby reducing gaps between bodies when folded.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hinge device introduces a rotational dimension to the folding mechanism, allowing the first and second bodies to rotate relative to each other. This enables precise control of the folding angle and positioning, ensuring that connection plates align properly and minimizing the arc-shaped curved portion while maintaining compact folded size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the hinge structure is simplified, then the device complexity is reduced, but alignment precision and ability to correct length deviations deteriorate

Engineering Contradiction:
Improvehinge structureVSAvoidalignment precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The hinge device incorporates springs that provide elastic force to automatically adjust and correct length deviations of the flexible display during folding and unfolding. This feedback mechanism maintains alignment precision without requiring complex active control systems, thus balancing simplicity with precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Connection plates are introduced as intermediary elements between the first and second bodies, facilitating precise alignment and positioning during folding. These plates act as mediators that ensure proper alignment while maintaining a relatively simple hinge structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Shape

If the arc-shaped curved portion is minimized, then gaps between bodies are prevented, but the risk of deformation or breakage increases

Engineering Contradiction:
Improvearc-shaped curved portionVSAvoiddeformation or breakage risk
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

Springs are incorporated into the hinge device to provide elastic cushioning before the flexible display reaches its folding limit. This beforehand cushioning prevents sudden impacts and reduces the risk of deformation or breakage while maintaining minimal arc-shaped curved portion.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The hinge device allows dynamic adjustment of the folding angle and positioning parameters. By optimizing these parameters, the display can be folded with minimal arc-shaped curved portion while maintaining safety margins that prevent deformation or breakage through proper stress distribution.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11435785B2Foldable display device
Publication Date: 2022.09.06 EUM CO LTD
  • US11435785B2 patent drawing
  • US11435785B2 patent drawing
  • US11435785B2 patent drawing

AI summary

A foldable display device is proposed, the foldable display device including a first body and a second body formed in a plate shape to be arranged symmetrically; a display part attached to the first body and the second body to be folded or unfolded; and a hinge device coupled to the first body and the second body to connect the bodies to each other to allow the first body and the second body to be folded and unfolded and having first and second bracket, first and second main shafts, a rotation inducing part, and a movable part composed of first and second connection plates, wherein when the first and second bodies are folded, the first and second connection plates are in proximity to each other, and the first and second link connectors move about the first and second main shafts to be in proximity to each other.