Foldable Display Panel Bonding and Magnetic Alignment

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Solution Overview

Problem

Foldable display apparatuses face reliability issues due to stress-induced cracks in the bending area of flexible display panels when repeatedly folded and unfolded, leading to deterioration in panel reliability.

Innovation Solution

A foldable display apparatus comprising two display panels with bonded inner edge portions and a panel supporter that guides the panels to bend at a specific curvature, minimizing stress on the bending areas and using magnetic thin film patterns for self-alignment to match boundary portions, thereby preventing cracks and enhancing reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the flexible display panel is repeatedly folded and unfolded on the basis of the hinge unit, then the display apparatus can achieve foldable functionality with large screen, but stress occurs in the bending area causing cracks and deteriorating panel reliability

Engineering Contradiction:
Improvefoldable functionalityVSAvoidpanel reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The display panel is divided into a first display panel and a second display panel, with only their inner edge portions bonded together. This segmentation allows the panels to be folded without fully collapsing, reducing stress concentration in the bending area while maintaining foldable functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Only the inner edge portions of the display panels are bonded to each other, while the rest of the panels remain free to move. This localized bonding approach reduces the overall stress on the bending area compared to full-panel bonding, preventing cracks while enabling folding.

Inventive Principle:
Principle #3Local quality

2Shape

If one side area and the other side area of the flexible display panel are fully folded to adjoin each other on the basis of the bending area, then a compact folded state is achieved, but it is likely that crack occurs in the bending area

Engineering Contradiction:
Improvefolded state compactnessVSAvoidbending area strength
Core Design Contradiction:
ShapeVSStrength

Solution Approach 1:

The display panel is segmented into two separate panels (first display panel and second display panel) that are only bonded at their inner edge portions. This segmentation prevents full folding of both sides, reducing stress on the bending area while still achieving a compact folded configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of fully folding both side areas to adjoin each other, only the inner edge portions are bonded together. This partial folding action is sufficient to achieve the desired compact state while avoiding excessive stress that would cause cracks.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If two display panels are used to realize one seamless screen, then the boundary portions can be matched to reduce stress, but the device complexity increases

Engineering Contradiction:
Improvecrack preventionVSAvoidpanel structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Two display panels are combined to form a single large display area, with their inner edge portions bonded together. This merging approach allows the boundary portions to be matched and reduces stress concentration, preventing cracks while maintaining a simple overall structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The first display panel and second display panel serve multiple functions: they form a seamless display screen, provide structural support, and enable folding functionality. This multi-functionality reduces the need for additional components, keeping the device complexity manageable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9761182B2Foldable display apparatus
Publication Date: 2017.09.12 LG DISPLAY CO LTD
  • US9761182B2 patent drawing
  • US9761182B2 patent drawing
  • US9761182B2 patent drawing

AI summary

A foldable display apparatus that may realize one seamless screen by using two display panels is discussed. The foldable display apparatus can include a first display panel having a first display area; a second display panel having a second display area; and a panel supporter supporting the first and second display panels to mutually fold or unfold the first and second display panels, wherein boundary portions of the first display area of the first display panel and the second display area of the second display panel are matched with each other in a state that the first and second display panels are unfolded.