Foldable Display Panel Reinforcement for Unfolded Flatness

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Solution Overview

Problem

Display devices with foldable panels can provide distorted images when a folded area is visible, due to the varying flatness of the display panel.

Innovation Solution

A display device with a foldable display panel is designed to include a reinforcing member comprising a first and second layer, with open areas and an auxiliary layer, supporting the panel and incorporating a digitizer, to maintain a flat surface while unfolded.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a foldable display panel is used to enable folding functionality, then adaptability is improved, but the display flatness deteriorates when unfolded

Engineering Contradiction:
Improvefolding functionalityVSAvoiddisplay flatness
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The reinforcing member is constructed with a nested multi-layer structure where the first reinforcing member layer and second reinforcing member layer are inserted into each other, creating a integrated support system that maintains panel flatness while allowing folding

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The reinforcing member combines multiple materials including metal, glass reinforced fiber, carbon reinforced fiber, silicon-based polymer, urethane-based polymer, aramid-based polymer, and elastomer to achieve both structural support and flexibility for folding while maintaining display flatness

Inventive Principle:
Principle #40Composite materials

2Strength

If a solid reinforcing member is used to support the display panel, then structural strength is improved, but device complexity increases

Engineering Contradiction:
Improvestructural supportVSAvoidreinforcing member structure
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The reinforcing member is divided into multiple functional layers including a first reinforcing member layer and a second reinforcing member layer with different material compositions and functions, allowing each layer to contribute specifically to structural support while maintaining overall simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reinforcing member features open areas distributed at constant intervals that provide localized flexibility and stress relief points, allowing the structure to maintain overall strength while reducing complexity through strategic material distribution

Inventive Principle:
Principle #3Local quality

3Weight of moving object

If the reinforcing member has open areas to reduce weight, then weight is reduced, but structural strength deteriorates

Engineering Contradiction:
Improvereinforcing member weightVSAvoidpanel support strength
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

Open areas are strategically positioned at constant intervals in the reinforcing member to create localized flexibility zones that reduce weight while the surrounding solid material maintains overall structural support strength

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The use of high-strength materials such as metal, glass reinforced fiber, and carbon reinforced fiber in the reinforcing member allows for the inclusion of open areas while maintaining sufficient structural strength to support the display panel

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12411526B2Display device
Publication Date: 2025.09.09 SAMSUNG DISPLAY CO LTD
  • US12411526B2 patent drawing
  • US12411526B2 patent drawing
  • US12411526B2 patent drawing

AI summary

A display device includes a foldable display panel, a reinforcing member disposed in one surface of the display panel and that supports an entire surface of the display panel, and a cushion layer disposed in one surface of the reinforcing member. The reinforcing member includes a first reinforcing member layer and a second reinforcing member layer that is inserted into the first reinforcing member layer or at least partially surrounds the first reinforcing member layer, and one of the first reinforcing member layer or the second reinforcing member layer has an open area that is at least partially open.