Foldable Display Linkage With Pinion Gears for Compact Unfolding

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional display apparatuses with large screens require significant driving devices to fold and unfold, resulting in inefficient space usage and lacking aesthetic appeal.

Innovation Solution

A display apparatus featuring an improved link structure with internal links, opposing links, and pinion gears, along with a hinge mechanism and linear motors, allows for easy unfolding with small forces, enabling the screen to be efficiently folded and unfolded while maintaining a compact and aesthetically pleasing design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a driving device of fairly large size is used to cope with weight of a large screen, then the screen can be unfolded or folded, but the display apparatus does not have an aesthetical value sufficiently and also inefficiently takes up a lot of space

Engineering Contradiction:
Improveunfolding and folding capabilityVSAvoiddriving device size
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The link member is divided into multiple links (first link, second link, third link) connected through hinges, allowing the driving function to be distributed across several smaller components rather than requiring a single large driving device. This segmentation enables compact folding while maintaining the ability to support and unfold the large screen.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The link structure allows the display apparatus to fold into a compact nested configuration when not in use, with the first plate and second plate folding against each other. The driving mechanism itself folds within the structure, eliminating the need for external large driving devices and improving aesthetic appearance.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If a driving device of fairly large size is used to cope with weight of a large screen, then the screen can be unfolded or folded, but the display apparatus inefficiently takes up a lot of space

Engineering Contradiction:
Improveunfolding and folding capabilityVSAvoidspace occupation
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The link structure provides dynamic movement capability, allowing the display apparatus to transition between folded and unfolded states. The hinges and links enable smooth rotational movement, making the large screen easy to deploy and store without requiring excessive space in either state.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The folding mechanism utilizes rotational movement in multiple dimensions through the hinge connections. The first and second plates can fold in different directions and planes, optimizing space utilization by transforming the spatial configuration rather than simply compressing in one direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Force

If an improved link structure with pinion gears is used, then small forces can easily unfold the display apparatus, but the structure becomes more complex

Engineering Contradiction:
Improveunfolding force requirementVSAvoidlink structure complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The pinion gear mechanism replaces the need for large external motors or complex mechanical advantage systems. By using gear interlocking between the first and second links, the system converts rotational motion into linear motion efficiently, reducing the force required to unfold while keeping the mechanical structure relatively simple and integrated.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the display apparatus to be easily unfolded with minimal force, maintaining a compact form when not in use and providing a seamless, large-screen experience without visible hinges, thus addressing the inefficiencies of traditional designs.

Implementation Method 1

a pinion gear interlocking the first opposing link and the second opposing link

Methodology Applied
Scientific EffectGear mechanism: Gear

Implementation Method 2

a hinge member rotatably connecting the first link member to the second link member

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

The driving source is a linear motor

Methodology Applied
Scientific EffectLinear motor: Linear Motor

Data Source

PatentUS11495148B2Display apparatus
Publication Date: 2022.11.08 SAMSUNG ELECTRONICS CO LTD
  • US11495148B2 patent drawing
  • US11495148B2 patent drawing
  • US11495148B2 patent drawing

AI summary

A display apparatus comprises a first plate including a first display panel and a first link member, wherein the first link member includes a first internal link configured to move in a longitudinal direction of the first link member, a second plate including a second display panel and a second link member, wherein the second link member includes a second internal link configured to move in a longitudinal direction of the second link member and a hinge member rotatably connecting the first link member to the second link member to thereby rotatably connect the first display panel to the second display panel, wherein at least of the first internal link and the second internal link include a first opposing link including a first rack, a second opposing link including a second rack facing the first rack, and a pinion gear interlocking the first opposing link and the second opposing link.