Foldable Display Support Plate With Settled Cover Layer Against Wrinkles

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Solution Overview

Problem

Flexible display devices are prone to wrinkles and lack sufficient impact resistance, which affects surface quality and durability.

Innovation Solution

A display device with a support plate featuring distinct flat and folding parts, and a cover layer settled into a folding groove, providing enhanced structural integrity and impact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a flexible display device uses a thin support plate to maintain flexibility, then the device can be bent and folded, but the impact resistance and surface quality deteriorate causing wrinkles and deformation

Engineering Contradiction:
ImproveflexibilityVSAvoidimpact resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The cover layer is settled into an etched space within the support plate, creating a nested structure where one component is placed inside another. This allows the cover layer to be positioned within a recessed area of the support plate, providing impact resistance while maintaining the overall thin profile and flexibility of the display device.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The support plate features a localized etched space with different thickness characteristics compared to the rest of the plate. This local variation in structure provides enhanced protection and surface quality at the specific location where the cover layer is settled, without compromising the overall flexibility of the entire support plate.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the support plate structure is simplified to reduce manufacturing complexity, then production becomes easier, but the ability to prevent foreign substance ingress and maintain surface quality deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidforeign substance ingress
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The etched space creates a nested structure where the cover layer is settled within a recessed area of the support plate. This design prevents foreign substances from entering the openings while maintaining a relatively simple manufacturing process that involves etching the support plate to create the settling space.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Strength

If a thicker support plate is used to improve impact resistance, then external impact protection increases, but the flexibility and ability to fold deteriorate

Engineering Contradiction:
Improveimpact resistanceVSAvoidflexibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

By settling the cover layer into an etched space within the support plate, the structure provides enhanced impact resistance through the nested configuration without requiring a significant increase in the overall thickness of the support plate. This maintains the flexibility needed for folding while providing improved protection.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The etched space creates a localized region with different structural properties that enhances impact resistance at specific areas without requiring the entire support plate to be thicker, thereby preserving the overall flexibility of the device.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12615724B2Flexible display device with settled cover layer
Publication Date: 2026.04.28 SAMSUNG DISPLAY CO LTD
  • US12615724B2 patent drawing
  • US12615724B2 patent drawing
  • US12615724B2 patent drawing

AI summary

A display device includes a display panel and a support plate disposed below the display panel, the support plate including a first flat part, a second flat part, and a central or folding part disposed between the first and second flat parts. The folding part may have a thickness different than each of the first and second flat parts.