Foldable Display Shock-Absorbing Layer Design
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Solution Overview
Problem
Foldable display devices are susceptible to external impact due to slippage of the window layer beyond the lower stack structure when folded and unfolded, leading to potential damage and increased dead space.
Innovation Solution
A display device design featuring a first stack structure with a polarizing layer, a shock-absorbing layer, and a protective layer, where the side surfaces of the shock-absorbing layer extend inwardly from the protective layer and the window layer, and an outer protective layer is disposed between the shock-absorbing and protective layers, minimizing exposure and preventing external impact on the window layer.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the window layer is allowed to project outwardly beyond the lower stack structure due to slippage during folding and unfolding, then the display device can accommodate the bending motion, but the window layer becomes susceptible to external impact and potential damage
Solution Approach 1:
The patent applies beforehand cushioning by introducing a shock-absorbing layer positioned between the window layer and the external environment. This layer is specifically designed to absorb and dissipate external impacts before they can reach the window layer, thereby protecting it from damage during folding and unfolding operations. The shock-absorbing layer acts as a preemptive protective measure that cushioning the window layer against potential harms.
Solution Approach 2:
The patent employs an intermediary approach by inserting a shock-absorbing layer as a mediator between the window layer and external impact forces. This intermediate layer serves as a buffer zone that decouples the window layer from direct exposure to external impacts, allowing the display device to maintain folding capability while protecting the vulnerable window layer through this intermediary protective element.
2Adaptability or versatility
If the window layer projects outwardly beyond the lower stack structure, then folding is enabled, but dead space increases in the display device
Solution Approach 1:
The patent applies the nested doll principle by arranging the stack structures in a nested configuration where the first stack structure containing the window layer is positioned within or adjacent to the second stack structure. This nesting arrangement allows the components to be compactly organized, minimizing the overall footprint and reducing dead space while still enabling the window layer to project outwardly for bending accommodation.
Solution Approach 2:
The patent utilizes dimensionality change by optimizing the spatial arrangement of the stack structures in multiple dimensions. Rather than allowing the window layer to project significantly in one direction (which would increase dead space), the structure is configured to distribute the necessary projection across different dimensions, achieving the required bendability with minimal increase in overall device area.
Data Source
AI summary
A display panel having a display area and a non-display area at least partially disposed around the display area, and first and second opposing surfaces; and a first stack structure disposed on the first surface of the display panel including a first layer disposed on the first surface of the display panel, a second layer disposed on the first layer, and a third layer, disposed between the first layer and the second layer; the second layer having a larger size than the first layer in a plan view; and a side surface of the second layer extending outwardly beyond a side surface of the first layer.


