Foldable Display Shock Absorption Slit Design

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Solution Overview

Problem

Foldable displays are vulnerable to local shocks, which can cause poor display issues such as bright spots or dark dots due to the lack of a protective glass cover, making them more prone to breakdown.

Innovation Solution

A foldable display design featuring a flexible display layer, flexible cover, inflexible support substrates, and a shock absorption layer with a slit between the display layer and support substrates to disperse local shocks, reducing the likelihood of display damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a glass cover is used to protect the display layer, then display protection is improved, but flexibility and foldability are worsened

Engineering Contradiction:
Improvedisplay protectionVSAvoidflexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent replaces the rigid glass cover with a flexible cover made of polymer materials that can bend and fold along with the display layer. This flexible cover maintains protective functions while enabling the device to be folded, directly resolving the contradiction between protection and flexibility.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent employs composite material structures combining flexible polymers with reinforcement layers to create a cover that provides both protection and flexibility. The composite construction allows the cover to withstand mechanical stresses during folding while maintaining its protective function.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If the display layer is made flexible for folding, then foldability is improved, but vulnerability to local shock is worsened

Engineering Contradiction:
ImprovefoldabilityVSAvoidlocal shock vulnerability
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a shock absorption layer positioned between the display layer and external impacts. This layer acts as a cushion that absorbs and dissipates local shock energy before it reaches the display layer, protecting the flexible display from damage during folding or drop events.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The shock absorption layer serves as an intermediary element between the display layer and external mechanical stresses. This intermediate layer transfers and distributes shock forces, preventing direct transmission of harmful impacts to the display layer while allowing the overall structure to remain flexible.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a shock absorption layer is added to protect against local shock, then display reliability is improved, but device complexity is worsened

Engineering Contradiction:
Improvedisplay reliabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shock absorption layer is implemented as a thin flexible film or layer that can be integrated into the existing flexible display structure. This thin-film approach provides effective shock absorption without significantly increasing device thickness or structural complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The shock absorption layer uses composite material constructions that combine multiple functions (shock absorption, flexibility, adhesion) into a single integrated layer. This reduces the need for separate structural components and simplifies the overall device architecture while maintaining protection reliability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the occurrence of poor display issues by dispersing local shocks, ensuring the display layer receives a low-strength impact, thus minimizing the risk of damage and maintaining display quality.

Implementation Method 1

a shock absorption layer disposed between the display layer and the first support substrate as well as between the display layer and the second support substrate. The shock absorption layer has a slit disposed in a portion overlapping the bending portion.

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS20220404877A1Foldable display
Publication Date: 2022.12.22 SHARP KK
  • US20220404877A1 patent drawing
  • US20220404877A1 patent drawing
  • US20220404877A1 patent drawing

AI summary

A foldable display includes: a display layer having flexibility, the display layer including a first display region, a second display region, and a third display region located between the first display region and the second display region; a cover having flexibility and covering the display layer; a first support substrate having inflexibility and supporting the first display region; a second support substrate having inflexibility and supporting the second display region; a bending portion including the third display region and being bendable; and a shock absorption layer disposed between the display layer and the first support substrate as well as between the display layer and the second support substrate. The shock absorption layer has a slit disposed in a portion overlapping the bending portion.