Foldable Display Protective Layer Single Film Structure

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Solution Overview

Problem

Foldable display devices face challenges in protecting their windows from impact and fingerprint smudges while maintaining flexibility and optical clarity.

Innovation Solution

A display device design featuring a protective layer with a single film structure, including an impact resistance layer and anti-fingerprint material within the hard coating, positioned between the window and the display panel, where the window and protective layer are foldable and unfoldable together, with the protective layer extending further than the window to shield the window from external shocks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a protective layer with single film structure is used, then device complexity is reduced, but impact resistance and anti-fingerprint properties may be compromised

Engineering Contradiction:
Improveprotective layer structureVSAvoidimpact resistance and anti-fingerprint properties
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent combines the impact resistance layer and anti-fingerprint layer into a single integrated surface coating layer. This merging of functions into one film structure reduces the overall layer count and device complexity while maintaining both impact resistance and anti-fingerprint properties through the combined material composition.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The surface coating layer uses composite materials that integrate both impact resistance functionality and anti-fingerprint properties within a single layer. This composite approach allows one material system to deliver multiple protective functions, reducing the need for separate layers while maintaining reliability.

Inventive Principle:
Principle #40Composite materials

2Strength

If the protective layer extends further than the window, then impact resistance is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveimpact resistanceVSAvoidprotective layer alignment
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The protective layer is designed to extend beyond the window boundaries in advance, creating an overlapping structure that proactively shields the window edges from impact. This preliminary extension ensures that even with manufacturing variations, the window remains protected as the protective layer's extended coverage compensates for potential misalignment.

Inventive Principle:
Principle #9Preliminary anti-action

3Strength

If multiple layers are used in the protective layer, then impact resistance is improved, but device complexity increases

Engineering Contradiction:
Improveimpact resistanceVSAvoidprotective layer structure
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent merges multiple protective functions (impact resistance and anti-fingerprint protection) into a single surface coating layer, reducing the total number of layers while maintaining comprehensive protection. This consolidation approach lowers device complexity without sacrificing impact resistance performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single surface coating layer employs composite materials that deliver both impact resistance and anti-fingerprint properties simultaneously, eliminating the need for separate functional layers and thereby reducing overall structural complexity while maintaining strength.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20210257582A1Display device
Publication Date: 2021.08.19 SAMSUNG DISPLAY CO LTD
  • US20210257582A1 patent drawing
  • US20210257582A1 patent drawing
  • US20210257582A1 patent drawing

AI summary

A display device includes a protective layer facing a display panel with a window therebetween, and the protective layer includes in order from the window: a base layer; and a surface coating layer having a single film structure. The surface coating layer includes an impact resistance layer and an anti-fingerprint material within the impact resistance layer.