Foldable Display Support Plates With Dust-Blocking Protection Layer

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Solution Overview

Problem

Foldable electronic devices with flexible displays face issues as foreign substances, such as dust, can enter the gap between the display and the support plate during folding, leading to potential damage and defects.

Innovation Solution

Incorporating a protection layer that contacts the support plates and is positioned between them, covering the exposed area of the flexible display when the device is folded, to prevent foreign substances from entering the gap.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the support plate is attached only to some areas of the flexible display to allow pivoting, then the flexibility and portability of the device is improved, but foreign substances can enter the space between the display and support plate causing defects

Engineering Contradiction:
Improvefolding operationVSAvoidforeign substance contamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A protection layer is introduced as an intermediary component between the flexible display and support plate. This protection layer covers the flexible display in the folded state, preventing foreign substances from entering the space between the display and support plate, while not interfering with the pivoting operation when the device is unfolded.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protection layer is implemented as a flexible thin film that can adapt to the folding and unfolding movements of the device. This thin film structure allows the device to maintain its folding functionality while providing continuous protection against foreign substance contamination.

Inventive Principle:
Principle #30Flexible shells and thin films

2Object-affected harmful factors

If the support plate is attached to all areas of the flexible display, then protection against foreign substances is improved, but the pivoting operation is hindered

Engineering Contradiction:
Improveforeign substance contaminationVSAvoidfolding operation
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The support structure is segmented into multiple components: the support plate attached to specific areas of the flexible display, and a separate protection layer that covers the display. This segmentation allows the support plate to provide protection while the protection layer prevents foreign substance contamination, without hindering the pivoting operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protection layer serves as an intermediary that provides foreign substance protection without being rigidly attached to the flexible display. This intermediary layer can move independently during folding operations, preventing contamination while maintaining operational flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If a protection layer is added to cover the flexible display during folding, then protection against foreign substances is improved, but the device complexity increases

Engineering Contradiction:
Improveforeign substance contaminationVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The protection layer is implemented as a simple flexible thin film rather than a complex rigid structure. This thin film approach provides effective foreign substance protection while adding minimal structural complexity and maintaining the device's overall simplicity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The protection layer serves multiple functions: it prevents foreign substance contamination, maintains the flexibility of the device, and does not interfere with the pivoting operation. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11846986B2Foldable electronic device including display
Publication Date: 2023.12.19 SAMSUNG ELECTRONICS CO LTD
  • US11846986B2 patent drawing
  • US11846986B2 patent drawing
  • US11846986B2 patent drawing

AI summary

An electronic device including a foldable housing including a first housing, a second housing, and a connection structure; a flexible display; a first plate including at least a portion disposed on a lower end of a first area of the display and a first periphery; a second plate including at least a portion disposed on a lower end of a second area of the display, and a second periphery; and a protection layer. When the electronic device is in an unfolded state, the first periphery and the second periphery are configured to be in contact with the display. When the electronic device pivots from the unfolded state to a folded state, the first periphery and the second periphery are configured to be spaced apart from the display, and the protection layer is configured to cover an area of the display exposed between the first periphery and the second periphery.