Foldable Display Support Substrate for Outer-Area Stress Relief

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Foldable display devices experience cracks and reduced folding reliability due to stress concentration in the outermost areas during repeated folding and unfolding.

Innovation Solution

The design incorporates a first support substrate with strategically placed openings and varying cross-sectional shapes to disperse stress, increasing the folding radius and reducing stress concentration, thereby enhancing the display device's durability and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the support substrate is made solid and continuous, then structural strength is improved, but stress concentration occurs in the outermost area during folding leading to crack formation

Engineering Contradiction:
Improvestructural strengthVSAvoidfolding reliability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The support substrate is divided into multiple segments by introducing openings (e.g., circular openings, slots, or grid patterns) that segment the continuous structure. This segmentation allows stress to be distributed across multiple paths rather than concentrating at a single location, thereby preventing crack formation while maintaining overall structural strength during folding operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support substrate is designed with non-uniform properties where the thickness and material composition vary in different regions. The outermost area (folding area) uses thinner or more flexible material to accommodate stress during folding, while the inner area maintains thicker, more rigid material for structural support. This local differentiation prevents stress concentration at the folding interface while preserving overall strength.

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If the folding radius is reduced to achieve compact folding, then device portability is improved, but stress in the outermost area increases causing cracks

Engineering Contradiction:
Improvefolded device volumeVSAvoidstress concentration
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The design introduces a dimensional variation in the support substrate by changing the thickness parameter across different regions. The outermost area has reduced thickness to increase flexibility and accommodate smaller folding radii, while the inner area maintains greater thickness for structural integrity. This dimensional change allows compact folding without excessive stress concentration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The material parameters (thickness, elasticity modulus) of the support substrate are optimized differently in various regions. The outermost area uses materials with lower elasticity modulus and reduced thickness to enhance flexibility and reduce stress during tight folding, while the inner area uses higher elasticity modulus materials with greater thickness for structural support. This parameter optimization enables compact folding while controlling stress levels.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses crack formation and improves folding reliability by distributing stress, ensuring the display device maintains structural integrity even with repeated use.

Implementation Method 1

a plurality of openings disposed in an area corresponding to the non-display area of the folding area... stretchability is given to an outermost area of the folding area of the first support substrate to which a relatively high stress is applied. Thus, a folding radius at the outermost area increases, which relatively reduces the stress at the outermost area.

Methodology Applied
Scientific EffectStress distribution:

Data Source

PatentUS20250242574A1Foldable display device
Publication Date: 2025.07.31 LG DISPLAY CO LTD
  • US20250242574A1 patent drawing
  • US20250242574A1 patent drawing
  • US20250242574A1 patent drawing

AI summary

A foldable display device may include a display panel including a display area and a non-display area surrounding the display area, a first support substrate disposed under the display panel to support the display panel, and a second support substrate disposed under the first support substrate. In addition, a folding area may be defined in the display area and the non-display area, and non-folding areas may be defined on sides of the folding area. The first support substrate may include a central area corresponding to the display area, and an outer area corresponding to the non-display area, and the outer area may include an edge area corresponding to an outermost area of the first support substrate. Further, a cross-sectional shape of the edge area may increase in width as it gets closer to a lower surface of the first support substrate.