Foldable Display Wiring Layout for Stress-Resistant Bending

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Solution Overview

Problem

Existing display apparatuses face defects such as disconnection and reduced lifespan when bent, due to stress concentration on wiring units at the bending region, leading to poor image quality and manufacturing issues.

Innovation Solution

Incorporating a first wiring unit with a first bending portion and a second wiring unit with a second bending portion, both having different shapes and resistance values, to alleviate stress concentration and improve flexibility, with the second wiring unit having a lower resistance to ensure better power supply to the display unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the display apparatus is bent to improve visibility or reduce non-display area, then adaptability and compactness are improved, but stress concentration occurs on wiring units leading to disconnection and reduced lifespan

Engineering Contradiction:
Improvebending capabilityVSAvoidwiring connection reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The wiring unit is divided into multiple segments along its length, with each segment having different bending radii. This segmentation allows the wiring to flex at multiple points rather than concentrating stress at a single location, thereby maintaining electrical connection reliability while enabling the display apparatus to be bent.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the wiring unit are designed with different local properties - specifically, different bending radii at different locations. The wiring has smaller bending radii at certain segments and larger bending radii at others, creating localized variations in flexibility and stress distribution that prevent disconnection during bending.

Inventive Principle:
Principle #3Local quality

2Reliability

If the wiring unit is made rigid to ensure stable electrical connection, then connection reliability is improved, but flexibility and bending capability are reduced

Engineering Contradiction:
Improveelectrical connection stabilityVSAvoidbending flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The wiring unit is designed with dynamic bending characteristics, where different segments can bend at different angles and radii depending on the bending direction and magnitude. This dynamic flexibility allows the wiring to adapt to various bending scenarios while maintaining stable electrical connections through proper stress distribution.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bending radius parameter is varied along the length of the wiring unit, creating a gradient of flexibility. By changing the bending radius parameter at different locations, the wiring achieves both the flexibility needed for bending and the stability required for reliable electrical connections.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If uniform wiring structure is used throughout the display apparatus, then manufacturing simplicity is maintained, but stress distribution during bending is poor leading to defects

Engineering Contradiction:
Improvewiring structure uniformityVSAvoiddefect rate
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The wiring unit employs an asymmetric structure where the left and right portions have different bending radii and geometric configurations. This asymmetric design creates more favorable stress distribution patterns during bending, reducing the likelihood of defects such as disconnection while remaining manufacturable through standard fabrication processes.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS11785816B2Display apparatus
Publication Date: 2023.10.10 SAMSUNG DISPLAY CO LTD
  • US11785816B2 patent drawing
  • US11785816B2 patent drawing
  • US11785816B2 patent drawing

AI summary

A display apparatus includes a substrate having a bending region between a first region and a second region, the bending region being configured to be bent about a bending axis that extends in one direction; a display unit on the substrate; a first wiring unit at the bending region, the first wiring unit including a first bending portion having a plurality of first holes; and a second wiring unit spaced apart from the first wiring unit and at the bending region, the second wiring unit including a second bending portion having a different shape from the first bending portion.