Foldable Electrode Array for Spinal Cord Stimulation

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Solution Overview

Problem

Current electrode arrays for spinal cord stimulation have limited spatial resolution and are prone to shifting, leading to inefficient current distribution and potential adverse effects due to their flexible, rounded shape, which results in imprecise targeting of pain signals and unnecessary energy expenditure.

Innovation Solution

A foldable electrode array with a curved, frame-shaped design featuring electrodes arranged in rows and columns, allowing for precise placement and adjustment of current flow paths to optimize therapeutic benefits while minimizing side effects, and a mechanism for secure implantation without invasive surgical procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a flexible, rounded electrode array is used for spinal cord stimulation, then the device can be minimally invasively implanted, but the array shifts during operation and provides poor spatial resolution for current delivery

Engineering Contradiction:
Improveminimally invasive implantationVSAvoidspatial resolution
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The electrode array is divided into multiple independent electrodes arranged in rows and columns on a rigid frame, allowing precise positioning of each electrode. This segmentation enables targeted current delivery to specific spinal cord segments while maintaining minimal invasiveness through the rigid structure's stability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rigid frame is shaped to conform to the curved surface of the spinal cord, providing stable contact and precise spatial positioning. This curved rigid structure eliminates the shifting problem of flexible arrays while maintaining the ability to deliver current to specific locations on the spinal cord surface

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Manufacturing precision

If a rigid, frame-shaped electrode array is used to improve spatial resolution, then current delivery precision is enhanced, but the implantation procedure becomes more invasive

Engineering Contradiction:
Improvespatial resolutionVSAvoidimplantation invasiveness
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The electrode array transitions from a flexible one-dimensional strip to a rigid two-dimensional frame structure with electrodes arranged in rows and columns. This dimensional change enables precise spatial targeting while the frame's rigidity provides stability during implantation, reducing the need for invasive securing procedures

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of moving object

If electrodes are arranged in a flexible array, then the device can be delivered through a narrow cannula, but the array cannot maintain stable positioning after deployment

Engineering Contradiction:
Improvecannula diameterVSAvoidpositioning stability
Core Design Contradiction:
Length of moving objectVSStability of the object's composition

Solution Approach 1:

The rigid frame-shaped electrode array is folded into a compact configuration that nests within a narrow cannula for delivery. Once deployed at the target site, the frame unfolds to its stable rigid structure, providing precise and stable positioning. This nesting approach enables minimal invasiveness while maintaining post-deployment stability

Inventive Principle:
Principle #7Nested doll (Nesting)

4Ease of manufacture

If the electrode array is made flexible to ease implantation, then surgical invasiveness is reduced, but current distribution becomes inefficient and energy is wasted

Engineering Contradiction:
Improveimplantation easeVSAvoidenergy efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The electrode array employs a rigid frame structure with electrodes arranged in rows and columns, providing stable geometric configuration for efficient current distribution. The rigidity prevents electrode migration and maintains optimal current pathways, reducing energy waste while the folded delivery configuration enables minimal invasiveness

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9937338B2Electrode array and deployment assembly including an electrode array that is folded into a cannula that is narrower in width than the array
Publication Date: 2018.04.10 STRYKER CORP
  • US9937338B2 patent drawing
  • US9937338B2 patent drawing
  • US9937338B2 patent drawing

AI summary

An electrode array assembly with a frame that is foldable or bendable on which electrodes are disposed. The frame includes laterally spaced apart bridges. Tabs extend laterally outwardly from the bridges Electrodes are disposed on the tabs. Beams, also part of the frame, extend between the laterally adjacent bridges. The frame can be folded around the beams so as to cause the laterally spaced bridges to at least partially overlap. When the beams are so bent, the electrode array can be disposed in an access cannula that has a diameter less than the width of the unfolded array.