Filter holder, filter assembly, and air purifier comprising same

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Solution Overview

Problem

Existing foldable filter holders for air purifiers have complex hinge structures, increasing manufacturing costs and reducing air purifier efficiency due to difficulties in maintaining the folded or unfolded state during transport and use.

Innovation Solution

A filter holder with a folding member that rotatably connects adjacent filter frames, featuring a flexible folding portion, edge portions, hooking portions, and auxiliary hooks to securely engage and maintain the filter frames in position, allowing easy mounting and preventing arbitrary folding or unfolding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a complicated hinge structure is used to enable folding of the filter frame, then the filter frame can be folded or unfolded as needed, but the manufacturing cost increases and it is inconvenient to mount the filter frame to the air purifier

Engineering Contradiction:
Improvefolding capabilityVSAvoidhinge structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The filter frame is divided into multiple detachable linkages that can be separated into first and second portions. These portions connect through simple engagement features rather than complex hinges, allowing the frame to be folded for transport yet simple enough for easy manufacturing and mounting.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the filter frame is made foldable to reduce transport volume, then the volume occupied during transport is reduced, but it becomes difficult to maintain the folded or unfolded state without a special device

Engineering Contradiction:
Improvetransport volumeVSAvoidframe state stability
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The linkage incorporates self-latching features including protrusions and recesses that automatically engage to maintain the frame in either folded or unfolded states. The elastic member provides automatic locking without requiring external devices or complex mechanisms, allowing the frame to self-maintain its configuration state.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The elastic member is pre-loaded to provide a locking force that prevents the linkage from collapsing or unfolding unintentionally. This preliminary mechanical advantage ensures the frame remains stable in its intended configuration without requiring active control or additional stabilization devices.

Inventive Principle:
Principle #9Preliminary anti-action

3Stability of the object's composition

If a means for preventing free rotation of the filter frame is separately provided, then the filter frame can be prevented from arbitrary folding or unfolding, but the manufacturing cost increases and it is inconvenient to mount the filter frame to the air purifier

Engineering Contradiction:
Improveframe configuration stabilityVSAvoidprevention mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The anti-rotation and stabilization functions are merged into the linkage structure itself rather than being separate components. The protrusion-recess engagement features and elastic member are integrated into the linkage design, eliminating the need for separate prevention mechanisms and reducing overall device complexity while maintaining frame stability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies the structure, reduces manufacturing costs, and maintains the filter frame's engagement even during multiple rotations, enhancing air filtration efficiency and ease of transport while minimizing volume.

Implementation Method 1

a folding portion having a predetermined thickness and having flexibility to allow the folding portion to be folded by rotation of the adjacent filter frames with respect to each other

Methodology Applied
Scientific EffectFlexibility: Elasticity

Implementation Method 2

the edge portions have a thickness greater than that of the folding portion when viewed in a cross-section of the folding member

Methodology Applied
Scientific EffectStructural strength through thickness variation: Mechanical Force

Data Source

PatentUS20240123386A1Filter holder, filter assembly, and air purifier comprising same
Publication Date: 2024.04.18 COWAY CO LTD
  • US20240123386A1 patent drawing
  • US20240123386A1 patent drawing
  • US20240123386A1 patent drawing

AI summary

A filter holder comprises: a plurality of filter frames disposed such that at least some thereof are adjacent to each other; and a folding member which supports filter frames, from among the plurality of filter frames, adjacent to each other so as to be rotatable with respect to each other. The folding member comprises: a folding part which has a predetermined thickness and is flexible so as to be foldable by means of rotation of the adjacent filter frames adjacent with respect to each other; and a plurality of edge parts which are connected to the respective sides of the folding part with the folding portion therebetween and rotate together with the adjacent filter frames, and wherein when viewed from a cross-section of the folding member, the edge parts may have a greater thickness than the folding part.