Foldable Vehicle Frame with Rotating Rod Linkage

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Solution Overview

Problem

Current foldable electric scooter designs are inefficient in reducing the overall vehicle volume, making them cumbersome for long-distance travel and unsuitable for storage in public transportation luggage compartments due to complex disassembly processes and incomplete folding mechanisms.

Innovation Solution

A foldable vehicle frame with a connecting mechanism comprising rotatable rod parts and a plate structure, allowing the frame to be compactly folded and unfolded, featuring a retractable handle and anti-tip wheels that convert to ground pulleys for enhanced portability and ergonomic handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a foldable structure is added to the electric scooter, then the volume can be reduced for portability, but the disassembling process becomes complex and inconvenient

Engineering Contradiction:
Improvevehicle volumeVSAvoiddisassembling process
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The vehicle frame is divided into multiple main bodies (first main body, second main body) connected by a connecting mechanism with rod parts. This segmentation allows the frame to be folded into a compact state for portability while maintaining structural integrity when unfolded.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connecting mechanism with rod parts is designed to be turnable and stackable at a lower layer of the first main body. When folded, the rod parts nest within the frame structure, significantly reducing the overall volume without requiring complex disassembly procedures.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Device complexity

If only the seat or smaller parts are disassembled, then the disassembly process is simplified, but the entire vehicle volume cannot be sufficiently reduced

Engineering Contradiction:
Improvedisassembly processVSAvoidvehicle volume
Core Design Contradiction:
Device complexityVSVolume of moving object

Solution Approach 1:

The connecting mechanism incorporates rod parts that can dynamically change their configuration between extended (for vehicle operation) and folded (for storage). This dynamic design allows the entire frame to be collapsed into a compact form while maintaining simplicity through the natural folding motion of the mechanism.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the scooter is designed for long-distance travel, then the vehicle stability is improved, but the portability and accommodation features are compromised

Engineering Contradiction:
Improvevehicle stabilityVSAvoidportability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The vehicle frame employs a dynamic connecting mechanism that can transition between a stable unfolded configuration for long-distance travel and a compact folded configuration for portability. The rod parts and joint portions are designed to maintain structural rigidity when extended while enabling easy folding when collapsed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

When folded, the connecting mechanism and rod parts nest within the frame structure, reducing the vehicle to a compact size suitable for public transportation luggage compartments. This nesting capability provides adaptability for different usage scenarios without compromising the stable structure needed for long-distance travel.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces the folded volume, enabling easy storage in public transportation and improves ergonomics by maintaining the center of gravity low, making the scooter more portable and convenient to carry.

Implementation Method 1

The head end is rotatably connected to the joint portion of the first main body, and the tail end is rotatably connected to the joint portion of the second main body

Methodology Applied
Scientific EffectRotation:

Data Source

PatentUS7793949B2Foldable vehicle frame
Publication Date: 2010.09.14 FREERIDER CORP
  • US7793949B2 patent drawing
  • US7793949B2 patent drawing
  • US7793949B2 patent drawing

AI summary

A foldable vehicle frame includes a first main body, a second main body having a pedal portion and at least one joint portion, and a connecting mechanism connected to the first main body and the second main body. The connecting mechanism further includes a pair of rod parts, and the pair of rod parts respectively has a head end and a tail end. The head end is rotatably connected to the first main body, and the tail end is rotatably connected to the second main body, such that the connecting mechanism is turned over and stacked at a lower layer of the first main body, and the pedal portion of the second main body is folded under the turned-over connecting mechanism, so as to form a folded state. Furthermore, the connecting mechanism, the first main body, and the second main body are all unfolded simultaneously to form an unfolded state.