Foldable Display Hinge Sealing Against Dust Ingress

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Foldable display devices face issues with foreign matter entering the device due to gaps between the cover case and hinge case, leading to potential damage and defects.

Innovation Solution

Incorporating protrusions on the cover case and hinge case, along with dust caps made of rubber or silicone, which contact each other when the device is folded to prevent foreign particles from entering, and are designed to avoid contact when unfolded to facilitate easy folding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the hinge cover is designed to surround the hinge, then the hinge is protected, but a gap remains between the hinge cover and support members allowing foreign matter to enter

Engineering Contradiction:
Improveprotection against foreign matterVSAvoidgap for foreign matter entry
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The protective structure is divided into multiple segments: the hinge cover, multiple dust caps positioned at different locations, and protrusions on support members. This segmentation allows each component to contribute to closing the gap and preventing foreign matter entry from different directions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Dust caps serve as intermediary elements between the hinge cover and the support members. These dust caps fill the gap space, creating a barrier that prevents foreign matter from entering through the gap while allowing the hinge to function

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If dust caps are made of rubber or silicone material, then they effectively seal gaps, but the device structure becomes more complex

Engineering Contradiction:
Improvesealing effectivenessVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dust caps serve multiple functions: they seal gaps to prevent foreign matter entry, they act as buffer elements during folding operations, and they provide a simple yet effective barrier without requiring complex mechanisms. This multi-functionality justifies their inclusion despite increasing component count

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If protrusions are designed to contact dust caps during folding, then foreign matter entry is prevented, but stress on the display module increases

Engineering Contradiction:
Improveprevention of foreign matter entryVSAvoidstress on display module
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The protrusions are pre-positioned on the support members at optimal locations. During folding, these protrusions make contact with dust caps in advance, guiding the folding motion and preventing excessive stress from being transmitted to the display module. This preliminary positioning ensures proper force distribution

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11073863B2Foldable display device
Publication Date: 2021.07.27 SAMSUNG DISPLAY CO LTD
  • US11073863B2 patent drawing
  • US11073863B2 patent drawing
  • US11073863B2 patent drawing

AI summary

A foldable display device is described. The foldable display device comprises: a first support member and a second support member, which are separated from each other, a display module disposed on the first support member and the second support member, a hinge coupling one side of the first support member and one side of the second support member, a hinge cover surrounding the hinge and comprising a dust cap on an upper edge thereof, a first back cover disposed under the first support member and comprising a first protrusion at one end thereof, and a second back cover disposed under the second support member and comprising a second protrusion at one end thereof, the dust cap is in contact with the first protrusion and the second protrusion when the display module is folded.