Foldable Hinge Housing Buffer Structure for Drop Impact Protection

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Solution Overview

Problem

Foldable electronic devices face damage from external impacts due to the transmission of forces to internal structures, particularly affecting the display and digitizer components when the device is dropped.

Innovation Solution

A foldable electronic device design incorporating a hinge housing with protruding structures on the housings and a protective member to maintain a distance from the hinge housing during impacts, preventing it from entering the interior and causing damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the device is designed as a foldable structure to increase screen size while maintaining portability, then the screen area is increased and portability is maintained, but the internal structure becomes more vulnerable to impact damage

Engineering Contradiction:
Improvescreen areaVSAvoidimpact resistance
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by providing a protective member (buffer structure) that is pre-installed between the hinge housing and the display/digitizer components. This buffer structure is positioned in advance to absorb and dissipate impact energy before it can reach and damage the fragile internal components, thereby resolving the contradiction between maintaining a compact foldable structure and protecting against impact damage.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Volume of moving object

If the hinge housing is positioned close to the display components to maintain a compact structure, then the device size is reduced, but the display and digitizer become more susceptible to deformation during drops

Engineering Contradiction:
Improvedevice volumeVSAvoidimpact damage susceptibility
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies the intermediary principle by introducing a protective member (buffer structure) as a mediator between the hinge housing and the display/digitizer components. This intermediary element physically separates components that would otherwise be in close proximity, allowing the device to maintain a compact form factor while the buffer structure absorbs impact forces and prevents direct transmission to the fragile components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the hinge structure is exposed to maintain a simple design, then manufacturing complexity is reduced, but the internal structure is more exposed to external impacts

Engineering Contradiction:
Improvedesign simplicityVSAvoidimpact resistance
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent applies segmentation by dividing the housing structure into distinct components: a main housing and a separate protective member (buffer structure). This segmentation allows the protective member to be independently designed and positioned to specifically address impact protection needs, while the main housing maintains its simple hinge structure for ease of manufacture. The protective member acts as a separate protective layer without complicating the fundamental hinge design.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4701166A1Foldable electronic device including housing and hinge housing
Publication Date: 2026.02.25 SAMSUNG ELECTRONICS CO LTD
  • EP4701166A1 patent drawingFigure 1
  • EP4701166A1 patent drawingFigure 2
  • EP4701166A1 patent drawingFigure 3

AI summary

A foldable electronic device may include a first housing, a second housing, at least one hinge structure that connects the first housing and the second housing, a flexible display that is positioned on the first housing, the second housing, and the at least one hinge structure, and a hinge housing in which at least a portion of the at least one hinge structure is seated, and the first housing includes a first protruding structure, at least a portion of which overlaps one side of the hinge housing with respect to a first direction that faces the hinge housing when the foldable electronic device is in a folded state.