Foldable Display Hinge Covers With Protrusion Gap Blocking

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Solution Overview

Problem

Conventional display devices, especially foldable and bendable ones, face challenges in preventing the penetration of foreign substances such as dust and sand, which can cause malfunctions by entering through gaps in the hinge area during folding and unfolding.

Innovation Solution

The implementation of a display device design that includes blocking members with protrusions on the rear covers of the hinge area, which are made of materials like silicon or plastic, to cover the gaps between the hinge cover and the rear covers, preventing foreign substances from entering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the hinge area is designed with gaps between the hinge cover and rear covers to allow folding movement, then the folding functionality is enabled, but foreign substances such as dust and sand can penetrate through these gaps causing malfunctions

Engineering Contradiction:
Improvefolding functionalityVSAvoidforeign substance penetration
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The blocking member is designed with a specific local structure featuring multiple protrusions that create a filtering effect. This local quality modification allows the blocking member to selectively permit air flow while blocking foreign substances, thus resolving the contradiction between maintaining gaps for folding functionality and preventing foreign substance penetration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The blocking member acts as an intermediary element positioned between the hinge cover and rear covers. It mediates the conflict by providing a structure that maintains the necessary gaps for folding while simultaneously blocking foreign substances, thus enabling both folding functionality and protection against contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If blocking members are added to cover the gaps in the hinge area, then foreign substance penetration is prevented, but the device structure becomes more complex

Engineering Contradiction:
Improveforeign substance penetrationVSAvoidhinge structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The blocking member is integrated with the hinge cover or rear cover structure, merging the blocking function with the existing structural components. This integration reduces overall device complexity by combining multiple functions into a single element rather than adding separate blocking components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The blocking member is designed as a thin structure with protrusions that can be easily manufactured and integrated. This thin-film approach minimizes the added complexity while effectively performing the blocking function, as the structure maintains flexibility and can be seamlessly incorporated into the hinge assembly.

Inventive Principle:
Principle #30Flexible shells and thin films

3Object-affected harmful factors

If the blocking member uses a plate structure with protrusions to block foreign substances, then sealing effectiveness is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvesealing effectivenessVSAvoidprotrusion positioning precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The protrusions on the blocking member are designed to preliminarily contact and seal with corresponding surfaces before the hinge reaches its fully closed position. This preliminary action ensures sealing effectiveness is achieved during the folding process, reducing the need for extremely high manufacturing precision in the final assembled state.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The blocking member's protrusions are designed with specific dimensional parameters (height, diameter, spacing) that can be optimized to achieve effective sealing. By carefully selecting these parameters, the design balances sealing effectiveness with manufacturing feasibility, allowing for adequate tolerances while maintaining blocking performance.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11803214B2Display device
Publication Date: 2023.10.31 SAMSUNG DISPLAY CO LTD
  • US11803214B2 patent drawing
  • US11803214B2 patent drawing
  • US11803214B2 patent drawing

AI summary

A display device includes a display panel including a front surface, a rear surface, and a folding axis; a support member disposed on the rear surface of the display panel, the support member including a first support member and a second support member; a hinge connected to the first support member and the second support member to each other; a hinge cover disposed over the hinge; a first rear cover disposed on a rear surface of the first support member; a second rear cover disposed on a rear surface of the second support member; a first blocking member disposed on a first cover surface of the first rear cover; and a second blocking member disposed on a second cover surface of the second rear cover.