Foldable Transport Container with Insulating Intermediary

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Solution Overview

Problem

Conventional food containers, such as disposable aluminum pans, require substantial support to prevent spillage and are difficult to carry due to their design, which can lead to discomfort from heat conduction and handling challenges during food delivery.

Innovation Solution

The development of containers with a base panel and side panels that can be folded into an assembled configuration, featuring handle portions and fastener tabs to securely hold food containers, providing support and ease of transportation while preventing spillage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional aluminum pans are used for food storage, then they are economical and convenient for restaurants, but they require substantial support to prevent spillage and are difficult to carry

Engineering Contradiction:
Improveconvenience for restaurantsVSAvoidease of carrying
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent applies nesting by placing conventional aluminum food containers inside a larger outer container with a base and sides. The inner containers are nested within the protective outer structure, allowing multiple containers to be transported together while the outer container provides the necessary support to prevent spillage and enables easy carrying via integrated handles.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Weight of moving object

If thin metallic pans are used, then they are lightweight and economical, but they conduct heat from warm contents causing burns or discomfort

Engineering Contradiction:
ImprovelightweightVSAvoidheat conduction causing burns
Core Design Contradiction:
Weight of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary outer container made of heat-insulating material (such as cardboard or paperboard) that surrounds the metallic food containers. This intermediary layer blocks heat conduction from the warm contents to the handler's hands, preventing burns and discomfort while maintaining the lightweight and economical advantages of the inner metallic containers.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If aluminum pans require support across significant portion of bottom, then spillage is reduced, but both hands are required for carrying

Engineering Contradiction:
Improveprevention of spillageVSAvoidhands-free carrying
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent segments the support function by separating it from the individual aluminum pans and assigning it to a dedicated outer container structure. The outer container's base and sides provide the necessary support across the bottom area to prevent spillage, while the inner aluminum pans remain simple and lightweight. This segmentation allows the support function to be provided once by the outer container, enabling hands-free or single-hand carrying.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11718443B2Containers for transporting items and methods of arranging such containers
Publication Date: 2023.08.08 HADDAD ISSAM ANTON
  • US11718443B2 patent drawing
  • US11718443B2 patent drawing
  • US11718443B2 patent drawing

AI summary

Containers for storing and transporting items such as but not limited to traditional disposable aluminum pans, and methods of arranging such containers. A first container includes a base panel, four side panels coupled to the base panel, two cover panels pivotally coupled to two of the side panels, and two top panels pivotally coupled to the other two side panels. A second container includes a base panel, four side panels coupled to the base panel, two cover panels pivotally coupled to two of the side panels, a top panel pivotally coupled to another of the side panels, a front panel pivotally coupled to the top panel, and a separation panel pivotally coupled to the last of the side panels. The containers are configured to be arranged in assembled configurations that define enclosed compartments suitable for storing items.