Foldable Light Assembly with Hinged Support Units

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Solution Overview

Problem

Current decorative lights are integrally formed, making assembly tedious and requiring significant space, leading to high storage and transportation costs, and they cannot be folded for storage, which increases space occupation and costs.

Innovation Solution

A foldable light assembly with support units forming an annular shape, lock catch units, and hinge units that allow adjacent support units to be continuously folded, reducing space occupation and facilitating storage and transportation by forming a stable snowflake structure or other patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If decorative lights are integrally formed with light strings directly wound on a decorative frame, then the structural stability is improved, but the assembly process becomes tedious and time-consuming

Engineering Contradiction:
Improvestructural stabilityVSAvoidassembly time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The light string assembly is divided into multiple independent light string units, each comprising a light string and corresponding support frames. These modular units can be assembled independently and then connected through connection frames, significantly reducing assembly time while maintaining structural stability through the interconnected modular design.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If decorative lights are integrally formed with a fixed decorative frame, then the structural stability is improved, but the storage and transportation space required increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidstorage space
Core Design Contradiction:
Stability of the object's compositionVSVolume of stationary object

Solution Approach 1:

The decorative frame and support structures are segmented into multiple detachable frames and support frames. When not in use, these segmented components can be disassembled and stored in a compact manner, significantly reducing storage and transportation space while maintaining structural stability when assembled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light assembly is designed with detachable and reconfigurable components that allow it to transition between an expanded operational state and a compact storage state. The connection frames enable dynamic assembly and disassembly, providing structural stability during use while minimizing storage volume.

Inventive Principle:
Principle #15Dynamics

3Shape

If a support frame with a preset specific shape is used, then the decorative appearance is improved, but the packaging and transportation convenience deteriorates

Engineering Contradiction:
Improvedecorative appearanceVSAvoidpackaging convenience
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The support frame is divided into multiple detachable frames that can be separately packaged in flat, space-efficient configurations. During assembly, these frames are connected to form the desired decorative shape, maintaining the aesthetic appearance while greatly improving packaging and transportation convenience.

Inventive Principle:
Principle #1Segmentation

4Shape

If a support frame with a preset specific shape is used, then the decorative appearance is improved, but the transportation cost increases

Engineering Contradiction:
Improvedecorative appearanceVSAvoidtransportation cost
Core Design Contradiction:
ShapeVSQuantity of substance

Solution Approach 1:

By segmenting the support frame into detachable components that can be packaged compactly and transported efficiently, the overall transportation volume and cost are reduced. The modular design allows for optimized packaging arrangements while maintaining the ability to assemble the complete decorative structure at the destination.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12173869B1Foldable light assembly
Publication Date: 2024.12.24 ZHENG LIHUA
  • US12173869B1 patent drawing
  • US12173869B1 patent drawing
  • US12173869B1 patent drawing

AI summary

A foldable light assembly is provided. The foldable light assembly includes support units and lock catch units. The support units are configured to form an annular shape in a plane, boundary lines are respectively formed between adjacent support units, and the boundary lines radially extend in the plane. The lock catch units are configured to respectively lock the adjacent support units, The support frames 12 are enclosed to form the annular shape, under limitation of the lock catch units, the support frames are stably combined to form a snowflake pattern or other special patterns to achieve a more attractive appearance. Moreover, the support units are continuously folded in sequence through the hinge units, the foldable lamp assembly does not need to be packaged in a specific shape, a space that the foldable lamp assembly is occupied is reduced.