Foldable Living Compartment Insulation and Weight Trade-off

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current collapsible modular homes for temporary living spaces lack adequate insulation, leading to issues like leakage, overheating, and poor quality, making them unsuitable for human habitation due to weight and economic efficiency concerns.

Innovation Solution

A collapsible living compartment with a frame-supported structure featuring panels with embedded insulating material and couplers for assembly, providing enhanced insulation, mechanical reinforcement, and enclosed wiring and piping for safety and aesthetics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If insulating material is filled between outer skins of panels, then heat and sound insulation are improved, but weight increases

Engineering Contradiction:
Improveheat and sound insulationVSAvoidweight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The panel uses a composite structure with two outer skins and insulating material filled between them, creating a multi-layer composite panel that provides both insulation and structural integrity while managing weight

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The insulating material is nested between the two outer skins of the panel, with passages and supporting members also embedded within the space defined between the skins, creating a nested configuration that maximizes insulation while maintaining portability

Inventive Principle:
Principle #7Nested doll (Nesting)

2Strength

If panels are made with embedded passages and supporting members, then structural strength and functionality are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvestructural strengthVSAvoidmanufacturing complexity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The panel is segmented into distinct functional elements including two outer skins, embedded passages, and supporting members, allowing each component to be manufactured separately and then assembled into the final panel structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Passages and supporting members are embedded within the space between outer skins during panel fabrication, integrating multiple functional elements into a single manufactured component that reduces assembly complexity at the building stage

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If foldable structure is implemented for portability, then ease of transport is improved, but insulation quality deteriorates

Engineering Contradiction:
Improveease of transportVSAvoidinsulation quality
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The living compartment employs a dynamic foldable structure where panels can be collapsed for transport and expanded for use, with the insulating material maintaining its effectiveness in both configurations

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The use of composite panel construction with embedded insulating material ensures that insulation quality is maintained even when the structure is folded or collapsed for portable storage

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution offers improved heat and sound insulation, reduced weight for portability, and safer, more aesthetically pleasing living spaces suitable for human habitation by addressing the shortcomings of existing modular homes.

Implementation Method 1

at least part of the space is filled with insulating material

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

improved heat and sound insulation

Methodology Applied
Scientific EffectSound insulation: Acoustic Absorption

Data Source

PatentUS12000136B2Foldable living compartment
Publication Date: 2024.06.04 NANYA PLASTICS CORP
  • US12000136B2 patent drawing
  • US12000136B2 patent drawing
  • US12000136B2 patent drawing

AI summary

A collapsible living compartment comprising a frame supporting and a floor which is connected to a sidewall formed from two or more panels, wherein at least one of panels includes a supporting member and a passage embedded within a space defined between two outer skins, and at least part of the space is filled with insulating material.